Safety cap assembly for needles and catheters

• US 5,810,784 A
• Filed: 08/15/1997
• Issued: 09/22/1998
• Est. Priority Date: 08/15/1997
• Status: Expired due to Fees

• Current Assignee: Bioprotective Technologies, LLC
• Original Assignee: Frank A. Tamaro
• Inventors: Tamaro, Frank A.
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US08/912,278
• Time in Patent Office: 403 Days
• Field of Search: 604/263, 604/198, 604/192, 604/187, 604/110, 128/919
• US Class Current: 604/263
• CPC Class Codes: A61M 2005/3109 Caps sealing the needle bore by use of, e.g. air-hardening adhesive, elastomer or epoxy resin
• CPC Class Codes: A61M 2005/3249 Means to disalign the needle tip and the distal needle passage of a needle protection sleeve
• CPC Class Codes: A61M 25/0631 having means for fully covering the needle after its withdrawal, e.g. needle being withdrawn inside the handle or a cover being advanced over the needle
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3275 being connected to the needle hub or syringe by radially deflectable members, e.g. longitudinal slats, cords or bands
• CPC Class Codes: Y10S 128/919 Syringe, means to protect user

Abstract

A safety needle cap assembly for needles and catheters is described. In place of the usual safety cap which requires a doctor, dentist or nurse to manually place it in position on a used syringe needle, the safety needle cap assembly of the invention automatically caps the used needle the instant the needle is withdrawn from the patient. An elastic sheath or spring attached to a safety needle cap is kept under tension, retracting the cap and allowing the needle tip to be exposed. Once used and removed from the patient, the elastic tension is released, causing the safety needle cap to snap over the used needle tip automatically, without any operator assistance. The design of the safety needle cap assembly as described includes at least needle clogging material disposed in the safety needle cap to fill the tip of the needle therewith so as to entrap the fluid contained therein. This can be combined with needle capturing material to further enhance the safety features of the assembly. A piggyback adaptation of the design permits its use in angio or intra catheter medical procedures.

Claims

1. A safety assembly for use in angiocatheter and intracatheter medical procedures including a first safety cap assembly including a catheter sheath member having a catheter hub portion, said catheter hub portion including means for connecting to a fluid source to be delivered to the circulatory system of a patient, said first safety cap assembly for use in combination with a second safety cap assembly including a needle and needle hub portion for holding the needle, said second safety cap assembly including a second safety cap and a second elastic sheath means, said second elastic sheath means including a first end, said first end connected to said second safety cap said second elastic sheath means including a second end for connecting to the needle hub portion, said second safety cap having at least a front face portion, and side wall means connected to said front face portion and extending back from said front face portion a minimum distance to a rear end, said front face portion of said second safety cap having at least a first opening, larger in diameter than the diameter of the needle, said second safety cap being constructed so as to prevent the passage therethrough of the needle other than through said first opening,

said first safety cap assembly comprising:

(a) a first safety cap;

(b) a first elastic sheath means;

said first elastic sheath means including a first end, said first end connected to said first safety cap;

said first elastic sheath means including a second end for connecting to said catheter hub portion;

said first safety cap having at least a respective front face portion and side wall means connected to said front face portion and extending back from said front face portion a minimum distance to a rear end;

said front face portion of said first safety cap having at least a first opening, larger in diameter than an outer diameter of the catheter sheath member;

said catheter sheath member, including said catheter hub portion, having an axially disposed opening of sufficient diameter to permit the needle to pass therethrough, said first safety cap assembly adapted to be axially piggybacked to said second safety cap assembly, wherein the front face portion of said second safety cap assembly is disposed adjacent a first end of said catheter sheath member including said catheter hub portion, such that said first opening of said front face portion of said second safety cap is axially aligned with the axially disposed opening in said catheter sheath means and catheter hub portion and wherein a second end of said catheter sheath member including said catheter hub portion extends through said first opening in the face portion of said first safety cap, in a ready condition;

(c) an enclosure assembly, said enclosure assembly disposed to enclose said first safety cap assembly in its axially piggybacked adaptation with said second safety cap assembly, said enclosure assembly;

(d) means for maintaining said piggybacked adaptation in a ready condition, wherein said first and second elastic sheath means are maintained in a compressed state;

whereupon when an operator is ready to initiate an angiocatheter or intracatheter medical procedure, the operator removes said enclosure assembly, and, while retaining said first safety cap in its axial position on the needle corresponding to its approximate axial position in the ready condition, inserts the needle into the patient'"'"'s circulatory system and thereafter said second end of said catheter sheath member into the patient'"'"'s circulatory system;

(e) means for securing said first safety cap and said catheter sheath member including said catheter hub portion at first, respective fixed distances to the point of entry into the patient'"'"'s circulatory system, said first elastic sheath means maintained in said compressed state when said first safety cap and catheter sheath member are at said first, respective fixed distances, whereupon after securing said first safety cap and said catheter sheath member including said catheter hub portion, at said first, respective fixed distances, said needle is removed from the patient'"'"'s circulatory system, said second elastic sheath means urging said second safety cap axially along the needle until a tip of the needle is disposed within the volume defined by the side wall means, and front face portion of said second safety cap; and

(f) clogging material disposed in said first safety cap, adapted and configured to plug said second end of said catheter sheath member, if said means for securing at said first, respective fixed distances are released so as to cause said second end to disengage from the patient'"'"'s circulatory system and thereupon said first safety cap to be urged by said first elastic sheath means axially along said catheter sheath member until said second end of said catheter sheath member becomes disposed within said first safety cap in the released condition.

2. The safety assembly claimed in claim 1 wherein needle clogging material is disposed in said second safety cap in a predetermined manner whereby the tip of the needle in the released condition, penetrates the needle-clogging material such that a fluid within the needle is retained therein.

3. The safety assembly claimed in claim 1 wherein a vapor barrier is disposed over the clogging material for said catheter sheath member including said catheter hub portion.

4. The safety assembly claimed in claim 2 wherein a vapor barrier is disposed over the needle clogging material in said second safety cap.

5. The safety assembly claimed in claim 2 further comprising needle tip capturing-material disposed in said second safety cap in a predetermined manner whereby the tip of the needle in the released condition is captured in said needle--tip capturing material.

6. The safety assembly claimed in claim 5 whereby said needle tip--capturing material is disposed between said side wall and said needle clogging material.

7. The safety assembly claimed in claim 6 wherein a vapor barrier is disposed over the needle clogging material.

8. The safety assembly claimed in claim 2 wherein a vapor barrier is disposed over the needle clogging material in said first and second safety caps.

9. The safety assembly claimed in claim 1 wherein said means for connecting to a fluid source to be delivered to the circulatory system of a patient including an intravenous tube having a first end connected to said catheter hub portion and a second end connected to the fluid source, said means for connecting to a fluid source further comprising:

a third safety cap assembly,

said third safety cap assembly comprising,

(a) a third safety cap;

(b) a third elastic sheath means;

said third elastic sheath means including a first end, said first end connected to said third safety cap;

said third elastic sheath means including a second end means for fixedly connecting to the intravenous tube a fixed distance from said first end of the intravenous tube;

said third safety cap having at least a respective front face portion and side wall means connected to said front face portion and extending back from said front face portion a minimum distance to a rear end;

said front face portion of said third safety cap having at least a first opening, larger in diameter than an outer diameter of the intravenous tube, said tube free to move axially in said first opening of said third safety cap;

(e) means for securing said third safety cap and said second end means for fixedly connecting to the intravenous tube a fixed distance from said first end of the intravenous tube, at respective first, fixed distances to the point of connection of said first end of the intravenous tube to said catheter hub portion, said third elastic sheath means maintained in a compressed state when said third safety cap and said second end means are at said respective first, fixed distances, whereupon after securing said third safety cap and said second end means at said respective first, fixed distances, if said first end of the intravenous tube disconnects from said catheter hub portion, said third elastic sheath means will urge said third safety cap axially along the intravenous tube until the first end of the intravenous tube is disposed within the volume defined by the side wall means and front face portion of said third safety cap; and

(f) clogging material disposed in said third safety cap, adapted and configured to plug said first end of the intravenous tube when the first end of the intravenous tube becomes disposed within said third safety cap in the released condition.