Method and apparatus for bony material removal

• US 5,810,827 A
• Filed: 02/20/1996
• Issued: 09/22/1998
• Est. Priority Date: 09/02/1994
• Status: Expired due to Term

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Hudson Surgical Design, Inc.
• Inventors: Haines, Timothy G., Goldstein, David B.
• Primary Examiner(s): Tucker, Guy V.
• Application Number:
  US08/603,582
• Time in Patent Office: 945 Days
• Field of Search: 606/88, 606/89, 606/87, 606/86, 606/96, 606/79, 606/80, 606/81, 606/82, 606/83, 606/84, 606/85
• US Class Current: 606/80
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/157 Cutting tibia
• CPC Class Codes: A61B 17/1675 for the knee
• CPC Class Codes: A61B 17/1764 for the knee
• CPC Class Codes: A61B 17/1767 for the patella
• CPC Class Codes: A61B 2017/1602 Mills
• CPC Class Codes: A61F 2/3859 Femoral components

Abstract

A method and apparatus is provided for cutting bone. In one embodiment, a femur is resected by means of pattern plates having a cutting path with at least two continuous, non-coplanar guide surfaces. The cutting path has a similar profile to the interior profile of a femoral prosthesis. The cutting path guides a reciprocating, oscillating, or rotating cutting tool along a path for removing material from some or all of the distal femur to accept a distal femoral prosthesis. The cutting tool can be a cylindrical milling bit, and can even have a curvilinear profile to cut bone such that it has a three dimensional profile in cross section. Pattern plates can also be used to cut or remove material from other bones.

Claims

1. An apparatus for cutting a bone comprising:

pattern means including a planar contact face, the pattern means positionable alongside a surface of a bone to be cut;

cutting path means described in the pattern means, the cutting path means comprising at least two continuous guide surfaces for making non-coplanar surfaces in bone; and

cutting means coacting with the cutting path means the cutting means retained by the cutting path means and maintained in a position normal to the planar contact face of the pattern means while cutting said non-coplanar surfaces in said bone.

2. The apparatus of claim 1 wherein the cutting means traverses the cutting path means.

3. The apparatus of claim 1 wherein the cutting means is continuously moved along the cutting path means.

4. The apparatus of claim 1 wherein the cutting path means comprises more than two continuous, non-coplanar guide surfaces.

5. The apparatus of claim 1 wherein the cutting means comprises a form cutter having a geometry radially concentric about its longitudinal axis.

6. The apparatus of claim 1 wherein the pattern means comprises opposing pattern plates positionable along sides of a bone.

7. The apparatus of claim 1 wherein the pattern means is positionable along a side of a femur at a distal end thereof for preparing a femur for accepting a knee prosthesis.

8. The apparatus of claim 7 further comprising positioning means for positioning the pattern means with respect to a bone.

9. The apparatus of claim 8 wherein the pattern means comprises opposing pattern plates positionable along sides of a bone.

10. The apparatus of claim 9 wherein the pattern plates are positionable to straddle a bone.

11. A method for cutting a bone comprising the steps of:

positioning pattern means alongside a surface of a bone to be cut, the pattern means including a planar contact face, the pattern means including a cutting path having at least two continuous guide surfaces for making non-coplanar surfaces in bone;

affixing the pattern means to a bone;

interconnecting a cutting means with the pattern means;

retaining the cutting means normal to the planar contact face of the pattern means; and

traversing the cutting means along the cutting path of the pattern means and maintaining the cutting means normal to the planar contact face of the pattern means to cut non-coplanar surfaces in a bone.

12. The method of claim 11 further comprising the step of manipulating the cutting means to continuously traverse to the cutting path.

13. The method of claim 11 wherein the pattern means comprises pattern plates and the step of affixing the pattern means to a bone further comprises affixing the pattern plates to opposing sides of a bone.

14. The method of claim 11 wherein the step of traversing the cutting means along the cutting path comprises the steps of grasping a handle interconnected with the cutting means and guiding the cutting means along the cutting path by manipulating the handle.

15. The method of claim 11 for resecting a femur further comprising the step aligning the pattern means along a side of a distal femur.