Apparatus for applying torque to an ultrasonic transmission component

• US 5,810,859 A
• Filed: 02/28/1997
• Issued: 09/22/1998
• Est. Priority Date: 02/28/1997
• Status: Expired due to Term

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Estabrook, Brian, DiMatteo, Stephen
• Primary Examiner(s): LEWIS, WILLIAM W
• Application Number:
  US08/808,637
• Time in Patent Office: 571 Days
• Field of Search: 606/167, 606/169-171, 606/180, 604/22
• US Class Current: 606/169
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 2017/320069 for ablating tissue
• CPC Class Codes: A61B 2017/320071 with articulating means for working tip
• CPC Class Codes: A61B 2017/320088 with acoustic insulation, e.g. elements for damping vibrations between horn and surrounding sheath
• CPC Class Codes: A61B 2017/320089 node location

Abstract

An ultrasonic surgical instrument in accordance with the present invention includes a transmission component adapted to receive ultrasonic vibration from a transducer assembly and to transmit the ultrasonic vibration from a first end to a second end. The transmission component has an aperture to allow torque to be coupled to the transmission rod.

Claims

1. An ultrasonic surgical device comprising:

a transducer assembly adapted to vibrate at an ultrasonic frequency in response to electrical energy;

a mounting device having a first end and a second end, the mounting device adapted to receive ultrasonic vibration from the transducer assembly and to transmit the ultrasonic vibration from the first end to the second end of the mounting device, the first end of the mounting device coupled to the transducer assembly;

a transmission rod having a first end and a second end, the transmission rod adapted to receive ultrasonic vibration from the mounting device and to transmit the ultrasonic vibrations from the first end to the second end of the transmission rod, the transmission rod having an aperture to allow torque to be applied to the transmission rod when attaching the first end of the transmission rod to the second end of the mounting device; and

an end effector having a first end and a second end, the end effector adapted to receive the ultrasonic vibration from the transmission rod and to transmit the ultrasonic vibration from the first end to the second end of the end effector, the second end of the end effector disposed near an antinode and the first end of the end effector coupled to the second end of the transmission rod.

2. The device of claim 1 further comprising a coupling member disposed in the aperture of the transmission rod while the transmission rod is vibrating.

3. The device of claim 1 further including a wrench having a coupling member, the coupling member configured to be inserted into the aperture of the transmission rod.

4. The device of claim 1 further comprising a non-vibrating member surrounding a portion of the transmission rod, the non-vibrating member including at least one opening coaxially aligned with the aperture of the transmission rod;

and

a coupling member positionable in the at least one opening of the non-vibrating member and the aperture of the transmission rod so that the non-vibrating member can rotate the transmission rod.

5. An ultrasonic surgical device comprising:

a transducer assembly adapted to vibrate at an ultrasonic frequency in response to electrical energy;

a transmission rod having a first end and a second end, the transmission rod adapted to receive ultrasonic vibration from the transducer assembly and to transmit the ultrasonic vibrations from the first end to the second end of the transmission rod, the transmission rod having at least one aperture to allow torque to be coupled to the transmission rod when attaching the first end of the transmission rod to the second end of the mounting device; and

an end effector having a first end and a second end, the end effector adapted to receive the ultrasonic vibration from the transmission rod and to transmit the ultrasonic vibration from the first end to the second end of the end effector, the second end of the end effector disposed near an antinode and the first end of the end effector coupled to the second end of the transmission rod.

6. The device of claim 5 further including a coupling member disposed in the at least one aperture of the transmission rod while the transmission rod is vibrating.

7. The device of claim 6 further comprising a compliant member disposed between an outer surface of the coupling member and a wall of the at least one aperture to reduce vibrations from being transmitted to the transmission rod.

8. The device of claim 5 wherein the at least one aperture extends substantially perpendicular to the axis of the transmission rod and extends therethrough.

9. The device of claim 5 further including a wrench having a coupling member, the coupling member configured to be inserted into the at least one aperture of the transmission rod.

10. The device of claim 5 wherein the aperture is disposed near a node.

11. The device of claim 6 wherein the coupling member includes a pin.

12. The device of claim 6 wherein the compliant member substantially surrounds the outer periphery of the coupling member.

13. The device of claim 5 further comprising a non-vibrating member surrounding a portion of the transmission rod, the non-vibrating member including at least one opening coaxially aligned with the at least one aperture of the transmission rod;

a coupling member positionable in the at least one opening of the non-vibrating member and aperture of the transmission rod so that the non-vibration member can rotate the transmission rod.

14. The device of claim 5 further comprising a generator to energize the transducer assembly.

15. The device of claim 5 further comprising a handpiece assembly to carry the transducer assembly.

16. An ultrasonic surgical device comprising:

a transmission component having a first end and a second end, the first transmission component adapted to receive ultrasonic vibration from a transducer assembly and to transmit the ultrasonic vibration from the first end to the second end, the transmission component having an aperture to allow torque to be coupled to the transmission rod.

17. The device of claim 16 further comprising a sheath surrounding, at least partially, and generally radially spaced from the shaft, wherein the sheath includes a pair of flats formed on laterally opposite sides of the hub to form wrench engaging surfaces.

18. The device of claim 17 wherein the wrench flats are fabricated from a plastic material.

19. The device of claim 16 further comprising a coupling member disposed in the aperture of the transmission rod while the transmission rod is vibrating.

20. The device of claim 16 further comprising a sleeve disposed about a wall of the aperture.

21. The device of claim 16 further comprising a pin disposed in the aperture;

and

a compliant member disposed between an outer surface of the pin and an inner surface of the hole.

22. The device of claim 16 wherein the transmission component has at least two regions of differing cross-sectional dimensions.

23. The device of claim 16 wherein the transmission component is substantially semi-flexible.

24. The device of claim 16 wherein the ultrasonic device includes an endoscopic instrument.

25. The device of claim 16 wherein the ultrasonic device includes an angioplasty catheter assembly.

26. The device of claim 16 wherein the transmission component comprises a wire.

27. An ultrasonic surgical instrument comprising:

a working member having a shaft;

the shaft having a first end and a second end, the shaft adapted to receive ultrasonic vibration and to transmit the ultrasonic vibration from the first end to the second end of the shaft, the shaft having a hole formed therein to allow torque to be applied to the shaft, wherein the shaft being formed without wrench flats.

28. The device of claim 31 further comprising an end effector having a first end and a second end, the end effector adapted to receive the ultrasonic vibration from the shaft and to transmit the ultrasonic vibration from the first end to the second end of the end effector, the first end of the end effector coupled to the second end of the working member.