Stent crimping tool and method of use

• US 5,810,873 A
• Filed: 07/15/1997
• Issued: 09/22/1998
• Est. Priority Date: 07/15/1997
• Status: Expired due to Fees

• Current Assignee: Advanced Cardiovascular Systems Incorporated (Abbott Laboratories)
• Original Assignee: Advanced Cardiovascular Systems Incorporated (Abbott Laboratories)
• Inventors: Morales, Stephen A.
• Primary Examiner(s): LEWIS, WILLIAM W
• Application Number:
  US08/893,936
• Time in Patent Office: 434 Days
• Field of Search: 606/1, 606/108, 606/191, 606/192, 606/194, 606/195, 606/198, 606/200, 623/1, 623/12, 29/234, 29/235, 29/282, 29/283
• US Class Current: 606/198
• CPC Class Codes: A61F 2/9522 Means for mounting a stent or stent-graft onto or into a placement instrument
• CPC Class Codes: A61F 2/9525 using a funnel
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts

Abstract

A device for enabling crimping of an intravascular stent onto a balloon catheter assembly. The stent crimping device includes a pair of elements, adapted to be held in the hands of the user, which enable one element, in which a stent and balloon catheter assembly are positioned to slidably move relative to the other element, and to move through a tapered opening to crimp the stent onto the balloon catheter assembly.

Claims

1. A crimping tool assembly for crimping a stent onto a balloon catheter assembly, the crimping tool assembly comprising:

a handle having a plurality of elongate strands attached thereto, the elongate strands being formed of a flexible material;

a cylindrical element having a tapered bore extending at least partially therethrough, the tapered bore further having an inner diameter substantially defining the diameter of the stent when crimped onto the balloon catheter;

whereby the elongate strands extend through the tapered bore and inner diameter and the stent is positioned over the balloon portion of the balloon catheter with the elongate strands positioned around the stent and balloon, the stent is crimped onto the balloon as the handle is used to pull the elongate strands through the tapered bore, which in turn crimps the stent around the balloon portion of the catheter.

2. The assembly of claim 1, wherein the elongate strands are attached to a plurality of sections forming a substantially cylindrical tube in which the stent and balloon portion of the catheter are partly inserted prior to the crimping operation.

3. The assembly of claim 2, wherein the plurality of sections each form an arcuate section of approximately 60 degrees, thereby forming the substantially cylindrical tube.

4. The assembly of claim 1, wherein the handle and cylindrical element are formed from a rigid plastic material.

5. The assembly of claim 1, wherein the elongate strands are formed from a flexible elastomeric material.

6. The assembly of claim 1, wherein the cylindrical element includes a first diameter defining channel first portion and gradually tapering to a second diameter defining channel second portion, the second diameter being smaller than the first diameter and substantially corresponding to the crimped diameter of the stent with the strands around the stent.

7. The assembly of claim 6, wherein the first diameter is in the range of 0.250 to 0.500 inch and tapering to the second diameter in the range of 0.034 to 0.250 inch.

8. The assembly of claim 1, wherein the tapered bore includes a lubricous coating to facilitate drawing the elongate strands therethrough when crimping the stent onto the balloon portion of the catheter.

9. The assembly of claim 1, wherein the tapered bore is formed from a lubricous material to facilitate drawing the elongate strands therethrough when crimping the stent onto the balloon portion of the catheter.

10. The assembly of claim 1, wherein the cylindrical element and the elongate strands include a lubricous coating to facilitate drawing the strands through the tapered bore when crimping the stent onto the balloon portion of the catheter.

11. A crimping tool assembly for crimping a stent onto a balloon catheter assembly, the crimping tool assembly comprising:

means for releasably retaining a first end of a catheter therein, which catheter includes a balloon portion on which a stent may be loaded, including means mounted in the retaining means and adapted to be extendable therefrom so as to be extendable along and about the catheter and the stent-loaded balloon catheter portion; and

means having a tapered bore for enabling the catheter, the stent-loaded balloon catheter portion, and the extendable means to extend and be slidably movable therethrough, so as to apply compressive force via the tapered bore to the stent-loaded balloon catheter portion, for crimping the stent onto the balloon catheter portion.

12. The assembly of claim 11, wherein the extendable means comprise a plurality of strands.

13. The assembly of claim 11, wherein the slidable movement enabling means include a channel extending therethrough.

14. The assembly of claim 12, wherein the plurality of strands are comprised of flexible material.

15. The assembly of claim 14, wherein the channel further includes a portion having a diameter greater than the diameter of the stent-loaded balloon catheter portion and the extendable means after crimping of the stent onto the balloon catheter portion.

16. A crimping tool assembly for crimping an intravascular stent onto a balloon catheter assembly, the crimping tool assembly comprising:

a device adapted to enable slidable movement of the stent-loaded balloon catheter portion through a channel having a diameter which decreases to the crimped diameter of the stent-loaded balloon catheter; and

thin strands extending through the channel terminated by a handle at an end and arrayed open at an opposite end wherein the strands at least partially envelope the stent positioned on the balloon catheter assembly.

17. A method of crimping an intravascular stent onto a balloon catheter assembly, comprising:

inserting a balloon portion of a catheter, on which a stent may be loaded, into a channel, the diameter of which decreases from substantially greater than the diameter of the stent-loaded balloon catheter portion and an extendable means extending therealong and thereabout to a reduced diameter substantially the same as the diameter of the stent-loaded balloon catheter portion and the extendable means after crimping of the stent onto the balloon catheter portion; and

sliding the stent-loaded balloon catheter portion through the channel from the diameter substantially greater than the diameter of the stent-loaded balloon catheter portion and the extendable means through the reduced diameter substantially the same as the diameter of the stent-loaded balloon catheter portion and extendable means after crimping of the stent onto the balloon catheter portion, to crimp the stent onto the catheter portion.

18. The method of claim 17, wherein the step of inserting the stent-loaded balloon catheter portion into the channel comprises inserting the balloon catheter portion into the diameter of the channel substantially greater than the diameter of the stent-loaded balloon catheter portion and a plurality of flexible strands extending therealong and thereabout.

19. A method of crimping a stent onto the balloon portion of a catheter assembly comprising:

providing a stent crimping device including the handle portion having a plurality of elongate strands attached thereto, a cylindrical element having a tapered bore extending therethrough, at least a portion of the tapered bore having an inner diameter substantially defining the diameter of the stent when crimped onto the balloon portion of the catheter;

positioning the elongate strands through the tapered bore in the cylindrical element;

positioning the stent over the balloon portion of the catheter, and positioning the stent and balloon portion of the catheter within the elongate strands;

pulling the handle with one hand in one direction and the cylindrical in the other hand in the opposite direction thereby pulling the elongate strands and the stent and balloon portion of the catheter through the tapered bore;

crimping the stent onto the balloon portion of the catheter as the elongate strands and the stent and balloon portion of the catheter pass through the inner diameter of the tapered bore; and

withdrawing the crimped stent and balloon portion of the catheter through the tapered bore.

20. The method of claim 19, further comprising applying a biocompatible lubricous coating to the tapered bore and the elongate strands prior to the step of positioning the stent and balloon portion of the catheter with in the elongate strands.