Energy-saving method of operating an injection moulding machine

• US 5,811,037 A
• Filed: 05/23/1997
• Issued: 09/22/1998
• Est. Priority Date: 05/31/1996
• Status: Expired due to Fees

• Current Assignee: Dr. Boy GmbH
• Original Assignee: Dr. Boy GmbH
• Inventors: Ludwig, Franz Josef
• Primary Examiner(s): HEITBRINK, JILL LYNNE
• Application Number:
  US08/862,518
• Time in Patent Office: 487 Days
• Field of Search: 264/40.1, 264/40.5, 264/328.1, 264/349, 425/135, 425/150, 425/156, 425/160, 425/167, 425/589, 425/590, 425/595, 425/450.1, 425/451.2, 425/451.9
• US Class Current: 264/40.1
• CPC Class Codes: B29C 2045/1792 Machine parts driven by an electric motor, e.g. electric servomotor
• CPC Class Codes: B29C 2045/7673 Recovering energy or power from drive motors
• CPC Class Codes: B29C 45/76 Measuring, controlling or regulating measuring in general G01; controlling or regulating in general G05
• CPC Class Codes: B29C 45/7666 of power or energy, e.g. integral function of force
• CPC Class Codes: Y02P 70/10 Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

A method is disclosed of operating an injection molding machine including a hydraulic device (1) which has an asynchronous main drive motor (10) driving a hydraulic pump (2). The injection molding machine is operated in an injection molding cycle with a cooling phase and a phase in which an injection molding tool is opened following the cooling phase. It is determined before commencement of the injection molding cycle if the duration of the cooling phase is above a minimum duration. If the duration of the cooling phase is above the minimum duration the asynchronous main drive motor (10) is switched off after or at commencement of the cooling phase and is switched on again before commencement of the phase in which the injection molding tool is opened. Electrical energy is saved by switching off the main drive motor in dependence on the cycle. The injection molding material for the subsequent injection molding cycle is advantageously supplied in a dosed manner with the aid of a supply device driven by means of an auxiliary asynchronous motor whilst the main drive motor is switched off. Shortly before or during the switching on again of the main drive motor (10) before the end of the cooling phase, the latter is started by converting mechanical energy stored in the hydraulic device (1) into rotational energy of the shaft (11) of the main drive motor (10), which saves additional energy for starting the drive motor. When the main drive motor is switched on again, the starting current is limited to twice the nominal current by means of a special control circuit.

Claims

1. A method of operating an injection moulding machine, the injection moulding machine including

a hydraulic device, which includes a hydraulic pump and an asynchronous main drive motor, said asynchronous main drive motor having a shaft which is connected to said hydraulic pump in order to drive said hydraulic pump,

an injection moulding tool which is adapted to be opened by said hydraulic device, and

a supply device connected to said injection moulding tool for supplying injection moulding material in a dosed manner,

wherein said injection moulding machine is operated in at least one injection moulding cycle, said injection moulding cycle including the steps of closing said injection moulding tool, supplying and injecting said injection moulding material, cooling said injection moulding tool in a cooling phase and opening said injection moulding tool following said cooling phase,

said method further including the steps of:

a) determining the duration of said cooling phase and comparing said duration of said cooling phase with a minimum duration before the commencement of said injection moulding cycle, and

b) when the duration of said cooling phase is longer than said minimum duration, switching off said asynchronous main drive motor at the earliest at commencement of said cooling phase and switching on said asynchronous main drive motor again before said injection moulding tool is opened.

2. The method as claimed in claim 1, wherein during the cooling phase of one injection moulding cycle the supply device supplies the injection moulding material for a subsequent injection moulding cycle in a dosed manner and wherein the supply device is driven by means of an auxiliary asynchronous motor.

3. The method as claimed in claim 1, wherein the asynchronous main drive motor is started at the earliest shortly before it is switched on again by mechanical energy stored in the hydraulic device which is converted into rotational energy of the shaft of the asynchronous main drive motor.

4. The method as claimed in claim 3, wherein the conversion of the mechanical energy stored in the hydraulic device into rotational energy of the shaft of the asynchronous main drive motor is performed by back-driving the hydraulic pump coupled to the shaft of the asynchronous main drive motor.

5. The method as claimed in claim 3, wherein the asynchronous main drive motor consumes a starting current when it is switched on again and wherein the starting current is limited.

6. The method as claimed in claim 5, wherein the asynchronous main drive motor consumes a nominal current in normal operation and wherein the starting current is limited to twice the nominal current.

7. The method as claimed in claim 1, wherein

the minimum duration is determined in dependence on technical parameters of the hydraulic pump and of the asynchronous main drive motor and

the result of the comparison of the minimum duration and of the duration of the cooling phase is displayed to an operative of the injection moulding machine.

8. The method as claimed in claim 7, wherein the operative is additionally made aware of possibilities for changing the injection moulding cycle if the duration of the cooling phase is at most slightly shorter than the minimum duration.

9. An injection moulding machine including

a hydraulic device comprising a hydraulic pump and an asynchronous main drive motor driving said hydraulic pump,

an injection moulding tool which is adapted to be opened by said hydraulic device, and

a supply device connected to said injection moulding tool for supplying injection moulding material in a dosed manner,

wherein said injection moulding machine is operated in at least one injection moulding cycle which includes a cooling phase and a phase in which said injection moulding tool is opened following said cooling phase,

said injection moulding machine further including a control means for controlling the time sequence of said injection moulding cycle and for determining the duration of said cooling phase, said control means comprising a storage means for storing a minimum duration of the cooling phase and a comparing means for comparing said duration with said minimum duration before the commencement of the injection moulding cycle, and

switching means for switching off said asynchronous main drive motor at the earliest at commencement of the cooling phase when said duration of the cooling phase is longer than said minimum duration and switching on said asynchronous main drive motor before commencement of the phase in which the injection moulding tool is opened.

10. The injection moulding machine as claimed in claim 9, wherein an asynchronous auxiliary drive motor is provided which drives the supply device whilst the asynchronous main drive motor is switched off.

11. The injection moulding machine as claimed in claim 10, wherein the asynchronous main drive motor has a flywheel mass.