Automatic needle-passer suturing instrument

• US 5,814,054 A
• Filed: 09/23/1996
• Issued: 09/29/1998
• Est. Priority Date: 09/23/1996
• Status: Expired due to Term

• Current Assignee: Symbiosis Corporation (Boston Scientific Corporation), Bearing Inspection, Inc. (The Timken Company)
• Original Assignee: Symbiosis Corporation (Boston Scientific Corporation)
• Inventors: McBrayer, Michael Sean, Sixto, Robert Jr., Kortenbach, Juergen Andrew
• Primary Examiner(s): Jackson, Gary
• Application Number:
  US08/718,019
• Time in Patent Office: 736 Days
• Field of Search: 606/139, 606/144, 606/148, 606/147
• US Class Current: 606/139
• CPC Class Codes: A61B 17/0469 Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
• CPC Class Codes: A61B 17/0491 Sewing machines for surgery
• CPC Class Codes: A61B 17/062 Needle manipulators
• CPC Class Codes: A61B 17/0625 the needle being specially adapted to interact with the manipulator, e.g. being ridged to snap fit in a hole of the manipulator A61B17/06109 takes precedence
• CPC Class Codes: A61B 2017/0609 having sharp tips at both ends, e.g. shuttle needle alternately retained and released by first and second facing jaws of a suturing instrument

Abstract

An automatic suturing instrument generally includes a proximal actuation handle assembly, a flexible tubular member, a control wire, and an end effector assembly. The control wire extends through the tubular member and the end effector-assembly is coupled to the distal end of each of the tubular member and the control wire, while the handle is coupled to the proximal end of each of the tubular member and the control wire. Actuation of the handle moves the control wire relative to the tubular member and thereby moves the end effector assembly from an open to a closed position. The end effector assembly generally includes two end effectors, a needle engaged by one of the end effectors (but which can be engaged by either end effector alternately), and a suture material. The end effector assembly further includes a needle passing mechanism that automatically alternates which end effector engages the needle each time the end effectors are moved into a closed position.

Claims

1. A suturing instrument for use in conjunction with a needle, comprising:

a) a flexible tubular member having a distal end;

b) an actuation means extending through said tubular member, said actuation means having a handle means and one of a control wire and a push rod, said handle means being coupled to said one of said control wire and said push rod for moving said one of said control wire and said push rod relative to said tubular member;

c) first and second stitching end effectors coupled to said tubular member, at least one of said first end second stitching end effectors adapted to move relative to the other, said first and second stitching end effectors having a releasable needle gripping means for releasably gripping the needle; and

d) an automatic needle switching means coupled to said needle gripping means and activated by said actuation means,

wherein said first and second stitching end effectors are adapted to be movable from a first position to a second position to a third position to a fourth position and back to said first position, and in said first position said first and second stitching end effectors are in an open position and said first end effector is adapted to grip the needle, in said second position said first and second stitching end effectors are in a closed position and said first end effector is adapted to automatically release the needle and said second end effector is adapted to automatically grip the needle, in said third position said first and second stitching end effectors are in said open position and said second end effector is adapted to grip the needle, and in said fourth position said first and second stitching end effectors are in said closed position and said first end effector is adapted to automatically grip the needle and said second end effector is adapted to automatically release the needle.

2. A suturing instrument a according to claim 1, wherein:

said tubular member is a coil.

3. A suturing instrument for use in conjunction with a needle, comprising:

a) a tubular member having a distal end;

b) an actuation means extending through said tubular member;

c) first and second stitching end effectors coupled to said tubular member, said first end second stitching end effectors adapted to move from an open position to a closed position, said first and second stitching end effectors defining first and second longitudinal channels, respectively, and further defining first and second distal needle receiving means, respectively, for receiving the needle;

d) first and second blades received in said first and second channels, respectively, said first and second blades defining first and second needle gripping means for aligning with said first and second needle receiving means and gripping the needle; and

e) an automatic needle switching means coupled to said first and second blades and activated by said actuation means, said needle switching means for reciprocally moving said first and second blades axially within said first and second channels,

wherein when the needle is gripped in one of said first and second needle gripping means, actuation of said actuation means moves said first and second end effectors into said closed position and further activate said automatic needle switching means to move said first and second blades relative to each other and grip the needle in the other of said first and second needle gripping means.

4. A suturing instrument according to claim 3, wherein:

said actuation means comprises a handle means and one of a control wire and a push rod, said handle means being coupled to said one of said control wire and said push rod for moving said one of said control wire and said push rod relative to said tubular member.

5. A suturing instrument according to claim 4, wherein:

said tubular member is flexible.

6. A suturing instrument according to claim 5, wherein:

said tubular member is a coil.

7. A suturing instrument according to claim 3, further comprising:

f) a needle received in one of said first and second needle receiving means and gripped by one of said first and second needle gripping means.

8. A suturing instrument according to claim 3, wherein:

said first and second blades are biased such that said first and second end effectors are biased in said open position.

9. A suturing instrument according to claim 3, wherein:

said first and second needle gripping means are keyholes defined by said first and second blades.

10. A suturing instrument according to claim 3, wherein:

said first end effector is provided with a distal end and when the needle is gripped in said first needle gripping means, said first blade extends beyond said distal end.

11. A suturing instrument according to claim 4, wherein:

said one of said control wire and said push rod has a distal end and said needle switching means includes

i) a switch pin coupled to said distal end of said one of said control wire and said push rod, and

ii) a lever defining a distally-extending tooth and two arms, said lever pivotally coupled to said distal end of said tubular member and said two arms pivotally coupled to said first and second blades, respectively.

12. A suturing instrument according to claim 11, wherein:

said needle switching means further includes

iii) a spring biasing said switch pin parallel to said tubular member.

13. A suturing instrument, comprising:

a) a needle having a first and second sharp ends;

b) a tubular member having a distal end;

c) an actuation means extending through said tubular member, said actuation means having a handle means and one of a control wire and a push rod, said handle means being coupled to said one of said control wire and said push rod for moving said one of said control wire and said push rod relative to said tubular member;

d) first and second stitching end effectors coupled to said tubular member, at least one of said first end second stitching end effectors adapted to move relative to the other, said first and second stitching end effectors having a releasable needle gripping means for releasably gripping said needle; and

e) an automatic needle switching means coupled to said needle gripping means and activated by said actuation means,

wherein said first and second stitching end effectors are adapted to be movable from a first position to a second position to a third position to a fourth position and back to said first position, and in said first position said first and second stitching end effectors are in an open position and said first end effector is adapted to grip said needle, in said second position said first and second stitching end effectors are in a closed position and said first end effector is adapted to automatically release said needle and said second end effector is adapted to automatically grip said needle, in said third position said first and second stitching end effectors are in said open position and said second end effector is adapted to grip said needle, and in said fourth position said first and second stitching end effectors are in said closed position and said first end effector is adapted to automatically grip the needle and said second end effector is adapted to automatically release the needle.

14. A suturing instrument for use in conjunction with a needle, comprising:

a) a tubular member having a distal end;

b) an actuation means extending through said tubular member, said actuation means having a handle means and one of a control wire and a push rod, said handle means being coupled to said one of said control wire and said push rod for moving said one of said control wire and said push rod relative to said tubular member;

c) first and second stitching end effectors coupled to said tubular member, at least one of said first end second stitching end effectors adapted to move relative to the other, said first and second stitching end effectors having a releasable needle gripping means for releasably gripping said needle, said needle gripping means having first and second sliding members each defining a keyhole, and said first stitching end effector defining a first channel in which said first sliding member is received and said second end effector defining a second channel in which said second sliding member is received; and

d) an automatic needle switching means coupled to said needle gripping means and activated by said actuation means,

wherein said first and second stitching end effectors are adapted to be movable from a first position to a second position to a third position to a fourth position and back to said first position, and in said first position said first and second stitching end effectors are in an open position and said first end effector is adapted to grip said needle, in said second position said first and second stitching end effectors are in a closed position and said first end effector is adapted to automatically release said needle and said second end effector is adapted to automatically grip said needle, in said third position said first and second stitching end effectors are in said open position and said second end effector is adapted to grip said needle, and in said fourth position said first and second stitching end effectors are in said closed position and said first end effector is adapted to automatically grip the needle and said second end effector is adapted to automatically release the needle.

15. A suturing instrument for use in conjunction with a needle, comprising:

a) a tubular member having a distal end;

b) an actuation means extending through said tubular member, said actuation means having a handle means and one of a control wire and a push rod, said handle means being coupled to said one of said control wire and said push rod for moving said one of said control wire and said push rod relative to said tubular member;

c) first and second stitching end effectors coupled to said tubular member, at least one of said first end second stitching end effectors adapted to move relative to the other, said first and second stitching end effectors having a releasable needle gripping means for releasably gripping said needle, said needle gripping means having first and second sliding members each defining at least one notch, and said first stitching end effector defining a first channel in which said first sliding member is received and said second end effector defining a second channel in which said second sliding member is received; and

d) an automatic needle switching means coupled to said needle gripping means and activated by said actuation means,

wherein said first and second stitching end effectors are adapted to be movable from a first position to a second position to a third position to a fourth position and back to said first position, and in said first position said first and second stitching end effectors are in an open position and said first end effector is adapted to grip said needle, in said second position said first and second stitching end effectors are in a closed position and said first end effector is adapted to automatically release said needle and said second end effector is adapted to automatically grip said needle, in said third position said first and second stitching end effectors are in said open position and said second end effector is adapted to grip said needle, and in said fourth position said first and second stitching end effectors are in said closed position and said first end effector is adapted to automatically grip the needle and said second end effector is adapted to automatically release the needle.

16. A suturing instrument according to claim 15, wherein:

when said first and second end effectors are in said first position, said first sliding member extends beyond said first channel.

17. The suturing instrument according to claim 15, wherein:

said one of said control wire and said push rod has a distal end and said needle switching means includes

i) a switch pin coupled to said distal end of said one of said control wire and said push rod, and

ii) a lever defining a distally-extending tooth and two arms, said lever pivotally coupled to said distal end of said tubular member and said two arms pivotally coupled to said first and second sliding members, respectively.

18. A suturing instrument for use in conjunction with a needle, comprising:

a) a tubular member having a distal end;

b) an actuation means extending through said tubular member, said actuation means having a handle means and one of a control wire and a push rod, said handle means being coupled to said one of said control wire and said push rod for moving said one of said control wire and said push rod relative to said tubular member;

c) first and second stitching end effectors coupled to said tubular member, at least one of said first end second stitching end effectors adapted to move relative to the other, said first and second stitching end effectors having a releasable needle gripping means for releasably gripping said needle, said needle gripping means having first and second resilient sliding members, and said first stitching end effector defining a first channel in which said first sliding member is received and said second end effector defining a second channel in which said second sliding member is received; and

d) an automatic needle switching means coupled to said needle gripping means and activated by said actuation means,

wherein said first and second stitching end effectors are adapted to be movable from a first position to a second position to a third position to a fourth position and back to said first position, and in said first position said first and second stitching end effectors are in an open position and said first end effector is adapted to grip said needle, in said second position said first and second stitching end effectors are in a closed position and said first end effector is adapted to automatically release said needle and said second end effector is adapted to automatically grip said needle, in said third position said first and second stitching end effectors are in said open position and said second end effector is adapted to grip said needle, and in said fourth position said first and second stitching end effectors are in said closed position and said first end effector is adapted to automatically grip the needle and said second end effector is adapted to automatically release the needle.

19. A suturing instrument according to claim 18, wherein:

said first and second sliding members are provided with a bend such that said first and second end effectors are biased into said open position.

20. A suturing instrument for use in conjunction with a needle, comprising:

a) a tubular member having a distal end;

b) an actuation means extending through said tubular member, said actuation means having a handle means and one of a control wire and a push rod, said handle means being coupled to said one of said control wire and said push rod for moving said one of said control wire and said push rod relative to said tubular member, said one of said control wire and said push rod having a distal end;

c) first and second stitching end effectors coupled to said tubular member, at least one of said first end second stitching end effectors adapted to move relative to the other, said first and second stitching end effectors having a releasable needle gripping means for releasably gripping said needle, said needle gripping means having first and second sliding members, and said first stitching end effector defining a first channel in which said first sliding member is received and said second end effector defining a second channel in which said second sliding member is received; and

d) an automatic needle switching means coupled to said needle gripping means and activated by said actuation means, said needle switching means including,

i) a switch pin coupled to said distal end of said one of said control wire and said push rod, and

ii) a lever defining a distally-extending tooth and two arms, said lever pivotally coupled to said distal end of said tubular member and said two arms pivotally coupled to said first and second sliding members, respectively,

wherein said first and second stitching end effectors are adapted to be movable from a first position to a second position to a third position to a fourth position and back to said first position, and in said first position said first and second stitching end effectors are in an open position and said first end effector is adapted to grip said needle, in said second position said first and second stitching end effectors are in a closed position and said first end effector is adapted to automatically release said needle and said second end effector is adapted to automatically grip said needle, in said third position said first and second stitching end effectors are in said open position and said second end effector is adapted to grip said needle, and in said fourth position said first and second stitching end effectors are in said closed position and said first end effector is adapted to automatically grip the needle and said second end effector is adapted to automatically release the needle.

21. The suturing instrument according to claim 20, wherein:

said needle switching means further includes

iii) a spring biasing said switch pin parallel to said tubular member.

22. A suturing instrument according to claim 21, further comprising:

e) a first link and a second link, said first link adapted to couple said first end effector to said one of said control wire and said push rod and said second link adapted to couple said second end effector to said one of said control wire and said push rod.