Self-contained and self-propelled machine for heat fusing polyolefin pipes

• US 5,814,182 A
• Filed: 09/19/1997
• Issued: 09/29/1998
• Est. Priority Date: 09/19/1997
• Status: Expired due to Term

• Current Assignee: McElroy Manufacturing, Inc.
• Original Assignee: McElroy Manufacturing, Inc.
• Inventors: Porter, David W., Deaver, Richard A., McElroy, Arthur H. II, Chin, Kean C.
• Primary Examiner(s): Simmons, David A.
• Assistant Examiner(s): Rivard, Paul M.
• Application Number:
  US08/934,305
• Time in Patent Office: 375 Days
• Field of Search: 156/304.2, 156/304.6, 156/358, 156/359, 156/362, 156/503, 156/556, 156/499
• US Class Current: 156/358
• CPC Class Codes: B29C 65/2084 by pivoting
• CPC Class Codes: B29C 65/2092 and involving the use of a facer
• CPC Class Codes: B29C 65/7802 Positioning the parts to be joined, e.g. aligning, indexing or centring
• CPC Class Codes: B29C 65/7841 Holding or clamping means for handling purposes clamping means for the purpose of applying pressure on the parts to be joined, in the area to be joined B29C66/81; work holders in general B25B; devices for holding or positioning work for welding metal B23K37/04
• CPC Class Codes: B29C 66/02241 Cutting, e.g. by using waterjets, or sawing using heat B29C66/0246; cutting-off or cutting-out a part of a strip-like or sheet-like material, transferring that part and fixing it to an article B29C69/005
• CPC Class Codes: B29C 66/1142 Single butt to butt joints
• CPC Class Codes: B29C 66/5221 for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
• CPC Class Codes: B29C 66/71 characterised by the composition of the plastics material of the parts to be joined welding bar compositions B29C65/125
• CPC Class Codes: B29C 66/8242 Pneumatic or hydraulic drives using fluid pressure directly acting on the parts to be joined B29C66/8266
• CPC Class Codes: B29C 66/86521 being self-propelling
• CPC Class Codes: B29C 66/91231 of the joining tool
• CPC Class Codes: B29C 66/91421 of the joining tools
• CPC Class Codes: B29C 66/91431 the temperature being kept constant over time
• CPC Class Codes: B29C 66/961 involving a feedback loop mechanism, e.g. comparison with a desired value
• CPC Class Codes: B29C 66/9672 involving special data inputs, e.g. involving barcodes, RFID tags
• CPC Class Codes: B29C 66/9674 involving special data outputs, e.g. special data display means B29C66/8748 takes precedence
• CPC Class Codes: B29K 2023/00 Use of polyalkenes or derivatives thereof as moulding material
• CPC Class Codes: B29L 2023/22 Tubes or pipes, i.e. rigid bent tubes not for use as pipe couplings B29L2023/004
• CPC Class Codes: B29L 2031/7172 Fuel tanks, jerry cans
• CPC Class Codes: Y10T 29/53978 including means to relatively position plural work parts

Abstract

Polyolefin pipes are welded end-to-end by a self-propelled, self-contained machine which performs all steps necessary to the process without need for any other machines or equipment. Hydraulically driven parallel tracks are independently controlled for maximum maneuverability. An hydraulically driven, computer controlled, reversible jaw assembly reciprocates the new pipe section relative to the exiting pipe line. A facer for trimming and squaring the pipe ends to be joined and a heater for melting the pipe ends for fusing are umbilically connected to the machine for on-board or remote operation. The computer, also on an umbilical, enables the operator to operate the machine in a normal mode in which the operator manually controls the facing, soaking and fusing processes or an automatic mode in which the fusing process is automatically controlled by the computer. The computer also allows the operator to choose a data logging mode in which the operating pressure, heater temperature and time data are recorded to provide a history for each joint made by the machine.

Claims

1. A machine for end-to-end welding of polyolefin pipes comprising:

a pair of tracks parallel with a longitudinal axis and rotatable in forward and reverse directions;

a frame connecting said tracks for movement therewith along said longitudinal axis;

first jaws fixed to said frame for gripping a first pipe in alignment with said longitudinal axis;

second jaws slidably mounted on said frame for reciprocal movement along said longitudinal axis for gripping a second pipe in longitudinal alignment with respect to the first pipe;

drive means mounted on said frame for rotating said tracks and reciprocating said second jaws;

first control means mounted on said frame and connected to said drive means for controlling rotation of said tracks;

means insertable between the pipes with said second jaws deactivated in an apart condition for simultaneously facing opposed ends of the aligned pipes with said second jaws activated toward a "together" condition until the opposed ends of the pipes are in parallel planes;

means insertable between the faced ends of the pipes with said second jaws deactivated in an apart condition for simultaneously heating the faced ends of the pipes to a molten condition with said second jaws activated toward a "together" condition; and

second control means mounted on said frame and connected to said drive means for controlling the reciprocation of said second jaws and for monitoring the temperature of said heating means to bring the fused pipe ends to a molten condition and to bond the molten pipe ends together.

2. A machine according to claim 1, said drive means being hydraulic.

3. A machine according to claim 1, said tracks being independently driven.

4. A machine according to claim 1 further comprising means for selectively connecting said tracks and said second jaws to said drive means.

5. A machine according to claim 1, said first control means being manually operable.

6. A machine according to claim 1, said second control means comprising a computer mounted on said frame and further connected to said drive means and said heating means for controlling the reciprocation of said second jaws and for monitoring the temperature of said heating means in response to prerecorded and sensed real time pressure, temperature and time data when said second jaws are connected to said hydraulic drive means.

7. A machine according to claim 6, said computer being responsive to manual operation of at east one electronic device connected thereto to cause said drive means to urge the leading end of the second pipe against said facing means and said facing means against the trailing end of the first pipe at a first hydraulic pressure.

8. A machine according to claim 6, said computer being responsive to manual operation of at least one electronic device connected thereto to cause said drive means to urge the faced end of the second pipe against said heating means and said heating means against the faced end of the first pipe at a second hydraulic pressure and to maintain said heating means at a predetermined temperature for a predetermined time to bring the pipe ends to a molten condition.

9. A machine according to claim 8, said computer being responsive to manual operation of at least one electronic device connected thereto to cause said drive means to urge the molten end of the second pipe against the molten end of the first pipe at a third hydraulic pressure for a second predetermined time until the pipes are bonded together.

10. A machine according to claim 6, said computer being responsive to a program loaded therein to cause said drive means to urge the faced end of the second pipe against said heating means and said heating means against the faced end of the first pipe at a second hydraulic pressure and to maintain said heating means at a predetermined temperature for a predetermined time to bring the pipe ends to a molten condition.

11. A machine according to claim 10, said computer being responsive to a program loaded therein to cause said drive means to urge the molten end of the second pipe against the molten end of the first pipe at a third hydraulic pressure for a second predetermined time until the pipes are bonded together.

12. A machine for end-to-end welding of polyolefin pipes comprising:

a pair of tracks parallel with a longitudinal axis and rotatable in forward and reverse directions;

a frame connecting said tracks for movement therewith along said longitudinal axis;

a deck mounted on said frame;

first jaws fixed to said deck for gripping a first pipe in alignment with said longitudinal axis;

second jaws slidably mounted on said deck for reciprocal movement along said longitudinal axis for securing a second pipe in longitudinal alignment with respect to the first pipe;

drive means mounted on said frame for rotating said tracks and reciprocating said second jaws;

means mounted on said frame and connected to said drive means for hydraulically controlling rotation of said tracks;

means insertable between the pipes with said second jaws deactivated in an apart condition for simultaneously facing opposed ends of the aligned pipes with said second jaws activated toward a together condition until the opposed ends of the pipes are in parallel planes;

means insertable between the faced ends of the pipes with said second jaws deactivated in an apart condition for simultaneously heating the faced ends of the pipes to a molten condition with said second jaws activated toward a together condition; and

means mounted on said frame and connected to said drive means for electrically controlling reciprocation of said second jaws and maintaining the temperature of said heating means to face the pipes, to bring the faced pipe ends to a molten condition and to bond the molten pipe ends together.

13. A machine according to claim 12 further comprising means mounted on said frame and connected to said facing means for hydraulically operating said facing means.

14. A machine according to claim 12 further comprising means for detachably mounting said deck on said frame in a first alignment configuration with said first jaws forward of said second jaws and a second alignment configuration with said second jaws forward of said first jaws.

15. A machine according to claim 14 further comprising means for detachably hinging said first and second jaws in a first pivot configuration with said jaws closing in a clockwise direction about said longitudinal axis and in a second pivot configuration with said jaws closing in a counterclockwise direction about said longitudinal axis.

16. A machine for end-to-end welding of polyolefin pipes comprising:

a pair of tracks parallel with a longitudinal axis and rotatable in forward and reverse directions;

a frame connecting said tracks for movement therewith along said longitudinal axis;

first jaws fixed to said frame for gripping a first pipe in alignment with said longitudinal axis;

second jaws slidably mounted on said frame for reciprocal movement along said longitudinal axis for securing a second pipe in longitudinal alignment with respect to the first pipe;

drive means mounted on said frame for rotating said tracks and reciprocating said second jaws;

first means mounted on said frame and connected to said drive means for hydraulically controlling rotation of said tracks;

means insertable between the pipes with said second jaws deactivated in an apart condition for simultaneously facing opposed ends of the aligned pipes with said second jaws activated in a together condition until the opposed ends of the pipes are in parallel planes, said facing means having at least two bearing means thereon and said frame having at least two support means thereon cooperably engagable with said bearing means for locating said facing means between the opposed ends of the aligned pipes;

second means mounted on said frame and connected to said drive means for hydraulically controlling operation of said facing means;

means insertable between the faced ends of the pipes with said second jaws deactivated in an apart condition for simultaneously heating the faced ends of the pipes to a molten condition with said second jaws activated toward a together condition; and

third means mounted on said frame and connected to said drive means for electrically controlling reciprocation of said second jaws and for monitoring the temperature of said heating means to face the pipes, to bring the faced pipe ends to a molten condition and to bond the molten pipe ends together.

17. A machine according to claim 16, said facing means being pivotally secured to said frame for rotation between a first position in which said facing means is clear of the opposed pipe ends and a second position in which said facing means is between the opposed pipe ends with said bearing means and said support means in engagement with each other.

18. A machine according to claim 17, said second jaws being mounted on a pair of guide rods parallel to said longitudinal axis and diametrically opposite the aligned pipe axes and said support means comprising portions of said guide rods.

19. A machine according to claim 18, said bearing means being detachably fixed to said facing means.

20. A machine according to claim 19 further comprising a linkage means connected between said frame and said facing means for supporting said facing means in said first position and for facilitating pivoting of said facing means to and from said second position.