Automated blood sample processing system

• US 5,814,276 A
• Filed: 04/25/1996
• Issued: 09/29/1998
• Est. Priority Date: 04/25/1996
• Status: Expired due to Fees

• Current Assignee: Robert C. Riggs
• Original Assignee: Robert C. Riggs
• Inventors: Riggs, Robert C.
• Primary Examiner(s): Le, Long V.
• Application Number:
  US08/637,541
• Time in Patent Office: 887 Days
• Field of Search: 422/63, 422/65, 422/100, 422/101, 422/72, 422/104, 422/67, 436/43, 436/45, 436/47, 436/48, 436/49, 436/50, 436/174, 436/180
• US Class Current: 422/65
• CPC Class Codes: G01N 2035/00495 Centrifuges
• CPC Class Codes: G01N 2035/0405 manipulating closing or opening means, e.g. stoppers, screw caps, lids or covers
• CPC Class Codes: G01N 2035/0406 Individual bottles or tubes
• CPC Class Codes: G01N 35/04 Details of the conveyor system G01N35/021 - G01N35/028 take precedence
• CPC Class Codes: Y10T 436/11 Automated chemical analysis
• CPC Class Codes: Y10T 436/111666 Utilizing a centrifuge or compartmented rotor
• CPC Class Codes: Y10T 436/113332 with conveyance of sample along a test line in a container or rack
• CPC Class Codes: Y10T 436/114998 with treatment or replacement of aspirator element [e.g., cleaning, etc.]
• CPC Class Codes: Y10T 436/115831 Condition or time responsive
• CPC Class Codes: Y10T 436/2575 Volumetric liquid transfer

Abstract

An automated blood sample processing system having a primary test tube loader in which primary test tubes having blood samples are placed, a conveyor system for moving test tubes in selectable routes, a centrifuge, a secondary test tube loading area in which empty secondary test tubes are loaded for transportation by the conveyor system, a pipetting system into which primary test tubes and empty secondary test tubes are moved by the conveyor system, the pipetting system serving to aliquot centrifuged samples from each of the primary test tubes into a selected number of secondary test tubes, a bar code printer for printing and attaching a bar code label to each of the secondary test tubes, a capper system into which the secondary test tubes are moved by the conveyor system for attaching a cap to each of the secondary test tubes and a sortation system in which the secondary test tubes are moved by the conveyor system and in which the secondary test tubes are sorted into separate slots in a sortation tray, the secondary test tubes being available for removal from the sortation tray slots for subsequent processing. The system may also include a printer for requisitions disclosing patient demographic and requisition information for use in dispatching batches of labeled secondary tubes.

Claims

1. An automated blood sample processing system comprising:

a primary test tube loading means in which primary test tubes having blood samples therein are loaded,

a conveyor system for moving test tubes, including primary and secondary test tubes, in selectable routes, said primary test tube loading means being connected to the conveyor system;

a centrifuge;

means for moving said primary test tubes from said conveyor system into said centrifuge wherein said primary test tubes are spun to separate serum from other blood components to provide spun samples and for moving primary test tubes after having been spun from said centrifuge back to said conveyor system;

a secondary test tube loading area in which empty secondary test tubes are loaded, said conveyor system being connected to the secondary test tube loading area;

a pipetting system into which primary test tubes and empty secondary test tubes are moved by said conveyor system;

means in said pipetting system to aliquot spun samples from each of said primary test tubes into a selected number of secondary test tubes;

a bar code printer having means for printing and attaching a bar code label to each of said secondary test tubes;

a capper system into which said secondary test tubes are moved by said conveyor system and in which caps are applied to said secondary test tubes; and

a sortation system into which said secondary test tubes are moved by said conveyor system and in which the secondary test tubes are sorted into separate slots in a sortation tray, the secondary test tubes being available for removal from the sortation tray slots for subsequent processing.

2. An automated blood sample processing system according to claim 1 wherein said primary test tubes each have a bar code tag thereon providing at least a patient'"'"'s number and wherein the system includes means adjacent said conveyor for obtaining information from said bar codes.

3. An automated blood sample processing system according to claim 2 including a system computer having means for input of said information, an output of said system computer being connected to said pipetting system providing instructions that specify a number of secondary samples to be aliquoted from each primary test tube.

4. An automated blood sample processing system according to claim 1 wherein said conveyor system has a first primary tube loading area wherein primary test tubes are placed having primary blood samples therein that have not been centrifuged and that are moved to said centrifuge and a second primary tube loading area wherein test tubes are placed having primary blood samples therein that have been centrifuged, said conveyor moving test tubes from said second test tube loading area in a route that bypasses said centrifuge.

5. An automated blood sample processing system according to claim 3 including a remotely located host computer with which said system computer communicates, the host computer providing patient information to determine the number of aliquots needed from said pipetting system and instructions to said bar code printer by which labels are printed for said secondary test tubes.

6. An automated blood sample processing system according to claim 2 including a reject tray with which said conveyor system connects and means for moving a test tube to said reject tray if the information contained on said bar code label is inconsistent with patient information processed by said system computer.

7. An automated blood sample processing system according to claim 1 including an accumulation area connected with said conveyor system in which test tubes are held in queue as necessary before entering said centrifuge.

8. An automated blood sample processing system according to claim 1 wherein said means for moving test tubes from said conveyor into said centrifuge and for moving test tubes from said centrifuge back to said conveyor includes robotic arm means.

9. An automated blood sample processing system according to claim 4 wherein said conveyor includes a means to merge said test tubes that are centrifuged in said centrifuge with said test tubes that bypass said centrifuge prior to passing all of said test tubes to said pipetting system.

10. An automated blood sample processing system according to claim 1 wherein said pipetting system includes a multi-tip pipetting arm that dispenses appropriate amounts of serum into secondary test tubes.

11. An automated blood sample processing system according to claim 1 including an accumulation area connected with said conveyor system in which test tubes are held in queue as necessary before entering said pipetting system.

12. An automated blood sample processing system according to claim 1 including:

a test tube rack in which primary test tubes are stored after passing said pipetting system.

13. An automated blood sample processing system according to claim 1 including:

a wash system into which said pipetting system moves after said pipetting system has aliquoted spun samples from a primary test tube into a selected number of secondary test tubes wherein said pipetting system is thoroughly washed before being moved to aliquot spun samples from a different primary test tube.

14. An automated blood sample processing system according to claim 3 including:

a printer having means, upon command from said system computer to print out requisitions containing patient demographic or requisition information for use in dispatching batches of capped and labeled secondary test tubes.