Pulse width modulated drive for an infinitely variable solenoid operated brake cylinder pressure control valve

• US 5,815,362 A
• Filed: 12/04/1996
• Issued: 09/29/1998
• Est. Priority Date: 12/04/1996
• Status: Expired due to Fees

• Current Assignee: Westinghouse Air Brake Co (Westinghouse Air Brake Technologies Corporation)
• Original Assignee: Westinghouse Air Brake Co (Westinghouse Air Brake Technologies Corporation)
• Inventors: Kahr, Barry J., Corvin, John H.
• Primary Examiner(s): FLEMING, FRITZ M
• Application Number:
  US08/759,411
• Time in Patent Office: 664 Days
• Field of Search: 361/152-156
• US Class Current: 361/153
• CPC Class Codes: B60T 8/36 including a pilot valve responding to an electromagnetic force
• CPC Class Codes: H01H 47/325 by switching regulator

Abstract

A pulse width modulated drive circuit drives a solenoid operated valve in response to an input voltage signal from a control apparatus. The solenoid operated valve includes a coil that is energizable in response to energy received from the pulse width modulated drive circuit. The pulse width modulated drive circuit includes a pulse generator stage and an output stage. The pulse generator stage receives the input voltage signal from the control apparatus and a feedback signal from the coil which ultimately combine to form a control voltage in response to which the pulse generator stage generates a pulse width modulated signal whose duty cycle depends on the control voltage. The output stage receives the pulse width modulated signal from the pulse generator stage and generates in response thereto a pulse width modulated output signal across the coil. The pulse width modulated output signal has pulse width generally proportional to the control voltage and carries energy from a source of energy. The pulse width modulated output signal energizes the coil thereby enabling the coil to generate a force generally proportional to the average current carried by the pulse width modulated output signal.

Claims

1. A pulse width modulated drive circuit for driving a solenoid operated valve in response to an input voltage signal from a brake control apparatus, said solenoid operated valve including a coil that is energizable in response to energy received from said drive circuit, said drive circuit comprising:

(a) a pulse generator circuit for receiving said input voltage signal from said brake control apparatus and a feedback signal derived from said coil and for generating in response thereto a pulse width modulated signal whose duty cycle depends thereon;

(b) an output circuit for receiving said pulse width modulated signal from said pulse generator circuit and for generating in response thereto a pulse width modulated output signal whose duty cycle matches that of said pulse width modulated signal through which energy from a source of energy is delivered to said coil so as to control operation of said solenoid operated valve thereby controlling operation of said brake control apparatus; and

(c) a feedback circuit, disposed between said coil and said pulse generator circuit, for generating said feedback signal thereby enabling said pulse generator circuit to adjust said pulse width modulated signal to compensate for variations in energy supplied by said source of energy.

2. The pulse width modulated drive circuit recited in claim 1 further comprising a current limiter circuit for reducing the duty cycle of said pulse width modulated signal to a predetermined level when current supplied by said output circuit to said coil exceeds a predetermined maximum value thereby protecting said output circuit from potentially damaging current.

3. The pulse width modulated drive circuit recited in claim 1 further comprising a duty cycle limit timer circuit for deactivating said pwm drive circuit for a preselected period of time after the duty cycle of said pulse width modulated output signal has exceeded a prespecified percentage for a preset period of time.

4. The pulse width modulated drive circuit recited in claim 3 wherein said preselected and preset periods of time are approximately identical.

5. The pulse width modulated drive circuit recited in claim 1 wherein said pulse generator circuit includes:

(a) an input control circuit for receiving said input voltage signal from said brake control apparatus and said feedback signal derived from said coil and for generating in response thereto a control voltage based thereon;

(b) a pwm chip for receiving said control voltage from said input control circuit and for generating in response thereto said pulse width modulated signal whose duty cycle depends thereon; and

(c) a frequency control circuit for setting the frequency of the pulses carried by said pulse width modulated signal generated by said pwm chip.

6. The pulse width modulated drive circuit recited in claim 5 wherein said output circuit includes:

(a) a switching circuit for activation by said pulse width modulated signal received from said pwm chip; and

(b) a coil driver circuit driven by said switching circuit;

such that when said switching circuit is activated, said switching circuit drives said coil driver circuit so that said coil driver circuit generates said pulse width modulated output signal through which energy from said source of energy is delivered to said coil.

7. The pulse width modulated drive circuit recited in claim 6 wherein said coil driver circuit includes a driver transistor circuit by which to switch via said pulse width modulated output signal energy from said source of energy to said coil when driven by said switching circuit.

8. The pulse width modulated drive circuit recited in claim 6 wherein said coil driver circuit includes a plurality of driver transistor circuits connected in parallel circuit relationship with each other between said switching circuit, said source of energy and said coil by which to switch via said pulse width modulated output signal energy from said source of energy to said coil when driven by said switching circuit.

9. The pulse width modulated drive circuit recited in claim 6 wherein said output circuit includes a bidirectional Zener diode connected across said coil driver circuit to protect said coil driver circuit from adverse electrical influences.

10. The pulse width modulated drive circuit recited in claim 6 wherein said output circuit includes a pair of freewheeling diodes connected in parallel circuit relationship to each other and across said coil to protect said coil from adverse electrical influences.

11. The pulse width modulated drive circuit recited in claim 6 further comprising a current limiter circuit connected between said coil driver circuit and said input control circuit for affecting said control voltage input to said pwm chip such that when current supplied by said coil driver circuit to said coil exceeds a predetermined maximum value the duty cycle of said pulse width modulated signal reduces to a predetermined level thereby protecting said coil driver circuit from potentially damaging current.

12. The pulse width modulated drive circuit recited in claim 6 further comprising a duty cycle limit timer circuit connected between said coil and said input control circuit for affecting said control voltage input to said pwm chip such that when the duty cycle of said pulse width modulated output signal has exceeded a prespecified percentage for a preset period of time said duty cycle limit timer circuit deactivates said pwm drive circuit for a preselected period of time.

13. The pulse width modulated drive circuit recited in claim 12 wherein said preselected and preset periods of time are approximately identical.

14. The pulse width modulated drive circuit recited in claim 1 further comprising a power supply filter for filtering alternating currents from a power supply thereby providing said source of energy for said pwm drive circuit.

15. The pulse width modulated drive circuit recited in claim 14 further comprising a power regulator for reducing and regulating energy received from said source of energy to a primary power level usable for operation of the various components of said pwm drive circuit.

16. A pulse width modulated drive circuit for driving a solenoid operated valve in response to an input voltage signal from a brake control apparatus, said solenoid operated valve including a coil that is energizable in response to energy received from said drive circuit, said drive circuit comprising:

(a) a pulse generating means for receiving said input voltage signal from said brake control apparatus and a feedback signal derived from said coil which ultimately combine to form a control voltage in response to which said pulse generating means generates a pulse width modulated signal whose duty cycle depends thereon;

(b) an output means for receiving said pulse width modulated signal from said pulse generating means and for generating in response thereto a pulse width modulated output signal having pulse width generally proportional to said control voltage through which energy from a source of energy energizes said coil thereby enabling said coil to generate a force generally proportional to the average current carried by said pulse width modulated output signal so as to control operation of said solenoid operated valve thereby controlling operation of said brake control apparatus; and

(c) a means, disposed between said coil and said pulse generating means, for generating said feedback signal so as to enable said pulse generating means to adjust said pulse width modulated signal to compensate for variations in energy supplied by said source of energy.

17. The pulse width modulated drive circuit recited in claim 16 wherein said pulse generating means includes:

(a) an input control means for receiving said input voltage signal from said brake control apparatus and said feedback signal derived by said feedback generating means and for generating in response thereto said control voltage;

(b) a pwm generator for receiving said control voltage from said input control means and for generating in response thereto said pulse width modulated signal whose duty cycle depends thereon; and

(c) a frequency control means for setting the frequency of the pulses carried by said pulse width modulated signal generated by said pwm generator.

18. The pulse width modulated drive circuit recited in claim 17 wherein said output means includes:

(a) a switching means for activation by said pulse width modulated signal received from said pwm generator; and

(b) a coil driving means driven by said switching means;

such that when said switching means is activated, said switching means drives said coil driving means so that said coil driving means generates said pulse width modulated output signal through which energy from said source of energy is delivered to said coil.

19. The pulse width modulated drive circuit recited in claim 18 further comprising a current limiting means connected between said coil driving means and said input control means for affecting said control voltage input to said pwm generator such that when said current supplied by said coil driver means to said coil exceeds a predetermined maximum value the duty cycle of said pulse width modulated signal reduces to a predetermined level thereby protecting said coil driving means from potentially damaging current.

20. The pulse width modulated drive circuit recited in claim 18 further comprising a duty cycle limit timing means connected between said coil and said input control means for affecting said control voltage input to said pwm generator such that when the duty cycle of said pulse width modulated output signal has exceeded a prespecified percentage for a preset period of time said duty cycle limit timing means deactivates said pulse generating means and thus said pwm drive circuit for a preselected period of time.