Fluid jet decoking tool

• US 5,816,505 A
• Filed: 04/17/1997
• Issued: 10/06/1998
• Est. Priority Date: 04/17/1997
• Status: Expired due to Term

• Current Assignee: Flowserve Management Company (Flowserve Corporation)
• Original Assignee: Ingersoll-Dresser Pump Co. (Flowserve Corporation)
• Inventors: Tran, Richard, Purton, Robert M.
• Primary Examiner(s): Morris, Lesley D.
• Assistant Examiner(s): Evans, Robin O.
• Application Number:
  US08/842,860
• Time in Patent Office: 537 Days
• Field of Search: 239/436, 239/443, 239/446, 239/447, 239/448, 239/449, 239/548, 239/550, 239/569, 239/578, 239/581.1, 239/DIG. 13, 137/625.46, 137/876, 175/339, 175/393, 299/17, 299/81.2
• US Class Current: 239/443
• CPC Class Codes: C10B 33/006 Decoking tools, e.g. hydraulic coke removing tools with boring or cutting nozzles
• CPC Class Codes: Y10S 239/13 Soot blowers and tube cleaners
• CPC Class Codes: Y10T 137/86863 Rotary valve unit

Abstract

A decoking tool includes a valve body equipped with a pressurized fluid inlet and having a plurality of fluid passages, including drilling fluid passages extending substantially the full length of the valve body to conduct fluid to drilling nozzle sockets, and cutting fluid passages extending approximately half as far as the drilling fluid passages to conduct fluid to cutting nozzle sockets, the drilling and cutting fluid passages being disposed alternatingly on a circular locus about an axial centerline of the valve body. There are nozzles installed in the nozzle sockets. A diverter plate is interposed between the valve body and the pressurized fluid inlet and has axial fluid passages disposed on a circular path congruent with the circular locus, the disposition of the axial fluid passages being such that the passages align either with the drilling fluid passages or with the cutting fluid passages of the valve body. Means are provided for rotating the diverter plate to selectively provide fluid communication to either the drilling fluid passages or the cutting fluid passages.

Claims

1. A decoking tool comprising:

a valve body equipped with a pressurized fluid inlet, said body having an axis and a plurality of axially extending fluid passages, including drilling fluid passages extending substantially the full length of said valve body to conduct fluid to drilling nozzle sockets, and cutting fluid passages extending approximately half as far as said drilling fluid passages to conduct fluid to cutting nozzle sockets, said drilling and cutting fluid passages being disposed alternatingly on a circular locus about an axial centerline of said valve body;

a plurality of nozzles installed one in each of said nozzle sockets;

a diverter plate interposed between said valve body and said pressurized fluid inlet and having axial fluid passages disposed on a circular path congruent with said circular locus, the disposition of said axial fluid passages being such that said passages align either with the drilling fluid passages or with the cutting fluid passages of the valve body; and

means for rotating said diverter plate to selectively provide fluid communication to either the drilling fluid passages or the cutting fluid passages.

2. The decoking tool of claim 1, wherein the means for rotating said diverter plate to selectively provide fluid communication to either the drilling fluid passages or the cutting fluid passages comprises a control rod extending along the axis of the valve body, said control rod being in driving engagement at a first end with said diverter plate and having provision at a second end for being rotatably driven.

3. The decoking tool of claim 1, further comprising:

means for flushing cutting nozzles, when drilling nozzles are in use, and drilling nozzles, when cutting nozzles are in use.

4. The decoking tool of claim 3, wherein the means for flushing comprises a plurality of flushing passages in said diverter plate, alternatingly disposed with said axial fluid passages on the same circular locus, such that said flushing passages align with cutting fluid passages of said valve body during drilling operation and with drilling fluid passages during cutting operation.

5. A decoking tool comprising:

a valve body equipped with a pressurized fluid inlet and a plurality of drilling nozzles and cutting nozzles, said body having an axis and a diversion body installed on said axis with a plurality of axially extending fluid passages, said diversion body including drilling fluid passages extending substantially the full length of said diversion body to conduct fluid to said drilling nozzle sockets, and cutting fluid passages extending approximately half as far as said drilling fluid passages to conduct fluid to said cutting nozzle sockets, said drilling and cutting fluid passages being disposed alternatingly on a circular locus about an axial centerline of said diversion valve body;

a plurality of nozzles installed one in each of said nozzle sockets;

a diverter plate interposed between said diversion body and said pressurized fluid inlet and having axial fluid passages disposed on a circular path congruent with said circular locus, the disposition of said axial fluid passages being such that said passages align either with the drilling fluid passages or with the cutting fluid passages of the diversion body; and

means for rotating said diverter plate to selectively provide fluid communication to either the drilling fluid passages or the cutting fluid passages.

6. The decoking tool of claim 5, further comprising:

an annular drilling fluid plenum in said valve body, surrounding said diversion body and in fluid communication with said drilling fluid passages and said drilling nozzle sockets; and

an annular cutting fluid plenum in said valve body, surrounding said diversion body and in fluid communication with said cutting fluid passages and said cutting nozzle sockets.

7. The decoking tool of claim 5, further comprising:

means for sealing between said diversion body and said valve body to confine drilling fluid to said drilling fluid passages and said drilling fluid nozzle sockets until said fluid exits from said drilling nozzles; and

means for sealing between said diversion body and said valve body to confine cutting fluid to said cutting fluid passages and said cutting fluid nozzle sockets until said fluid exits from said cutting nozzles.

8. A diversion valve device for replacing a reciprocatable diverter valve member in a decoking tool having an inlet for pressurized fluid, said diversion valve device comprising:

a cylindrical diversion body, said diversion body having a plurality of axially extending fluid passages, including drilling fluid passages extending substantially the full length of said diversion body to conduct fluid to drilling nozzles, and cutting fluid passages extending approximately half as far as said drilling fluid passages to conduct fluid to cutting nozzles, said drilling and cutting fluid passages being disposed alternatingly on a circular locus about an axial centerline of said diversion valve body;

a diverter plate interposed between said diversion body and said inlet for pressurized fluid and having axial fluid passages disposed on a circular path congruent with said circular locus, the disposition of said axial fluid passages being such that said passages align either with the drilling fluid passages or with the cutting fluid passages of the diversion body; and

means for rotating said diverter plate to selectively provide fluid communication to either the drilling fluid passages or the cutting fluid passages.

9. The diversion valve device of claim 8, further comprising:

means for flushing cutting nozzles, when drilling nozzles are in use, and drilling nozzles, when cutting nozzles are in use.

10. The diversion valve device of claim 9, wherein the means for flushing comprises a plurality of flushing passages in said diverter plate, alternatingly disposed with said axial fluid passages on the same circular locus, such that said flushing passages align with cutting fluid passages of said diversion body during drilling operation and with drilling fluid passages during cutting operation.

11. In a decoking tool, of the type having a pressurized fluid inlet, a valve body with a cylindrical axial bore and with a plurality of drilling nozzles and a plurality of cutting nozzles axially displaced from said drilling nozzles, a cylindrical diverter valve member disposed in said axial bore, said diverter valve member having an axial internal chamber in fluid communication with said pressurized fluid source and at least one radially directed port in fluid communication with either said drilling nozzles or said cutting nozzles, and a mechanism for aligning said at least one radial port, selectively, with either said drilling nozzles or said cutting nozzles by axially displacing said diverter valve member, the improvement resulting from replacement of said diverter valve member with a device comprising:

a cylindrical diversion body disposed fixedly within the cylindrical axial bore of said valve body, said diversion body having a plurality of axially extending fluid passages, including drilling fluid passages extending substantially the full length of said diversion body to conduct fluid to said drilling nozzles, and cutting fluid passages extending approximately half as far as said drilling fluid passages to conduct fluid to said cutting nozzles, said drilling and cutting fluid passages being disposed alternatingly on a circular locus about an axial centerline of said diversion valve body;

a diverter plate interposed between said diversion body and said pressurized fluid inlet and having axial fluid passages disposed on a circular path congruent with said circular locus, the disposition of said axial fluid passages being such that said passages align either with the drilling fluid passages or with the cutting fluid passages of the diversion body; and

means for rotating said diverter plate to selectively provide fluid communication to either the drilling fluid passages or the cutting fluid passages.