Retractable catheter introducer structure

• US 5,817,058 A
• Filed: 12/23/1996
• Issued: 10/06/1998
• Est. Priority Date: 12/23/1996
• Status: Expired due to Term

• Current Assignee: Thomas J Shaw
• Original Assignee: Thomas J Shaw
• Inventors: Shaw, Thomas J.
• Primary Examiner(s): DeMille, Danton D.
• Assistant Examiner(s): Yeh, Luke
• Application Number:
  US08/773,211
• Time in Patent Office: 652 Days
• Field of Search: 604/110, 604/195, 604/187, 604/198, 604/263, 604/164, 604/168
• US Class Current: 604/110
• CPC Class Codes: A61M 25/0631 having means for fully covering the needle after its withdrawal, e.g. needle being withdrawn inside the handle or a cover being advanced over the needle
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user

Abstract

A retractable catheter introducer structure includes a stepped housing and a retractable needle holder. The head of the needle holder is held in a first embodiment by means of a plunger tube having a landed front opening and in a second embodiment wherein the head of the needle holder is possessed of a surrounding ring member which can be pressed upon and released by the open mouth of an elongated tube. A catheter needle extends from the front of the housing to which a catheter assembly is removably attached. Both embodiments provide one handed operation. Retraction is triggered by pulling on the housing with the plunger tube backed against the palm of the hand to release the needle holder. Until the introducer structure is separated, the catheter assembly remains attached to the housing after retraction is triggered giving the operator greater control by reducing uncontrolled fluid egress.

Claims

1. A method of assembling a catheter introducer structure comprising the steps of:

a. providing a retractable needle holder having an elongate body comprising a front portion, an intermediate portion and a head behind the intermediate portion, said head being radially enlarged relative to the intermediate body portion and having an outwardly facing surface;

b. providing a plunger tube having an elongated longitudinally extending wall which forms an internal retraction cavity, the wall forming a landed front opening having an inwardly facing surface configured to releaseably hold said outwardly facing surface of the head of the needle holder, said landed front opening further including an outwardly facing surface of limited longitudinal extension for slideably engaging an interior wall surface of a housing;

c. providing an elongated housing having a front and a hollow forward portion adapted to receive the elongate body of the needle holder and a spring mounted on the elongate body under said head, said elongated housing having a longitudinally extending wall extending rearwardly from said forward portion and forming a tubular interior wall surface defining an open ended tubular cavity within;

d. releaseably mounting the head of the needle holder within said landed front opening;

e. positioning the spring in containment within said forward portion circumscribing the intermediate body portion of the needle holder; and

f. sliding the combined needle holder and plunger tube into the housing to a forward position of use while compressing the spring.

2. The assembly method of claim 1 further including the step of:

g. mounting a needle into the needle holder in fluid communication with the plunger tube.

3. The assembly method of claim 1 wherein the step of providing a retractable needle holder includes the step of providing a catheter needle extending from the front of the needle holder and the step of sliding the combined needle holder and plunger into the housing includes the step of extending the needle from the front of the housing.

4. The assembly method of claim 1 wherein the step of providing a housing includes the step of providing a constriction in the tubular internal wall surface and the step of sliding the combined needle holder and plunger tube includes the step of passing the outwardly facing surface of the plunger tube over the constriction.

5. The assembly method of claim 4 wherein the front of the needle holder is bottomed in the housing just as the step of passing the outwardly facing surface of the plunger tube over the constriction is completed.

6. The assembly method of claim 5 wherein the step of providing a needle holder includes the step providing a forwardly disposed reduced diameter pointed section, the step of providing a housing includes the step of providing a forwardly extending tip with an opening configured to receive the pointed section and the step of sliding the needle holder into the housing includes the step of positioning said pointed section into said opening.

7. The assembly method of claim 6 wherein said forwardly extending tip is provided with an outer surface configured to removably receive the hub of a catheter assembly further including the step of mounting the hub of a catheter assembly thereon.

8. The assembly method of claim 7 further including the step of installing a catheter needle extending forwardly from said pointed section before said step of mounting the hub of a catheter assembly thereon.

9. A method of assembling a catheter introducer structure comprising the steps of:

a. providing a retractable needle holder having an elongate body in front and a head in back, said head being radially enlarged relative to the body and having an outwardly facing surface, said head further having a flash chamber wherein said flash chamber is attached to and extends rearwardly from the head of the needle holder;

b. providing a spring mountable around said body under said head;

c. providing a ring member having an inwardly facing surface mountable on the head with the inwardly facing surface in releasable gripping contact with the outwardly facing surface of the head, the ring member having an outwardly facing surface configured to slidingly grip a tubular wall surface;

d. providing an elongated housing having a front and a hollow forward portion comprising a spring chamber to receive a spring and the elongated body portion of the needle holder, said housing having a longitudinally extending wall extending rearwardly from said forward portion comprising an interior wall surface forming a tube chamber having an open ended tubular cavity within;

e. providing a tube having a retraction cavity within and being mountable for movement within said tube chamber, said tube having an open mouth configured to contact the ring member and push it off the head;

f. releasably mounting the ring member in place upon the head of the needle holder;

g. introducing the spring followed by the needle holder into containment within the tube chamber with the spring circumscribing the needle holder body below the head;

h. pushing the combined needle holder and ring into the hollow forward portion of the housing to a forward position of use while compressing the spring wherein the outwardly facing surface of the ring member in slidable gripping contact with the tubular wall surface inside the tube chamber holds the needle holder in place with the needle extended from the housing in a position for use and;

positioning the tube in the housing with at least part of said flash chamber within said tube.

10. The assembly method of claim 9 further including the step of:

providing a catheter needle having a rear end portion and mounting said rear end portion into the front of the needle holder with the needle extending therefrom;

11. The assembly method of claim 9 wherein the step of providing a housing includes the step of providing a constriction in the tubular internal wall surface and the step of pushing the combined needle holder and ring includes the step of passing the outwardly facing surface of the ring member over the constriction.

12. The assembly method of claim 11 wherein the front of the needle holder is bottomed in the housing just as the step of passing the outwardly facing surface of the ring member over the constriction is completed.

13. The assembly method of claim 12 wherein the step of providing a needle holder includes the step providing a forwardly disposed reduced diameter pointed section, the step of providing a housing includes the step of providing a forwardly extending tip with an opening configured to receive the pointed section and the step of pushing the needle holder and ring into the housing includes the step of positioning said pointed section into said opening.

14. The assembly method of claim 13 wherein said forwardly extending tip is provided with an outer surface configured to removably receive the hub of a catheter assembly further including the step of removably mounting the hub of a catheter assembly thereon.

17. The catheter introducer structure of claim 14 wherein the interior of the forward portion of the housing has an abutment surface which is engaged by the front of the needle holder, the constriction being spaced behind the abutment surface at a distance such that the needle holder is grounded in the forward portion of the housing with the constriction just behind the ring member when the needle holder is installed in the housing with the needle extended for use.

18. The catheter introducer structure of claim 17 wherein the elongate body of the needle holder has a radially uniform portion below the head for centering the spring and a forwardly disposed reduced diameter pointed section from which the needle extends.

19. The catheter introducer structure of claim 18 wherein the front of the housing has a forwardly disposed tip whereby the reduced diameter section of the needle holder, said tip and a portion of the catheter attachment assembly are nested when the catheter structure is assembled with the needle extended for use.

20. The catheter introducer structure of claim 19 further including a flash chamber in fluid communication with the needle, the flash chamber being attached to and extending rearwardly from the head of the needle holder, the retraction cavity of the tube having sufficient length to receive the flash chamber, the needle holder and most of the needle.

15. A catheter introducer structure comprising:

an elongate catheter needle having a point in front and a back end portion;

a retractable needle holder surrounding the back end portion of the needle, the needle holder having an elongate body in front and a head in back, said head being radially enlarged relative to the body and having an outwardly facing surface;

said head further including a flash chamber in fluid communication with the needle, said flash chamber being attached to and extending rearwardly from the head of the needle holder;

a spring mounted on said elongate body under said head;

a ring member removably fixed on the head, the ring member having an inwardly facing surface in gripping contact with the outwardly facing surface of the head and an outwardly facing surface configured to slidingly grip a tubular wall surface;

an elongated housing having a front and a hollow forward portion adapted to receive the elongate body of the needle holder with the needle extended through said front and said needle holder grounded in the front portion of the housing against forward movement relative to the housing;

said elongated housing having a longitudinally extending wall extending rearwardly from said forward portion and forming a tubular wall surface and an open ended tubular cavity within;

the outwardly facing surface of the ring member slideably gripping the tubular wall surface within the housing with the needle holder and compressed spring positioned within said front portion of the housing and the needle extended from the front of the housing for use;

a tube forming a retraction chamber within, the tube being mounted for reciprocation within the tubular cavity of the housing, the tube having an open mouth in front which is configured to push the ring member from the needle holder without driving the needle forward;

a catheter attachment assembly mounted on the forward portion of the housing with a catheter tube slidingly mounted on the needle; and

whereby the ring member is removed off the head of the needle holder by a forward push on the tube relative to the elongated housing wherein the needle holder is retracted into the tube in response to a spring force and the needle is drawn into the housing to prevent needle sticks after use.

16. The catheter introducer structure of claim 15 wherein a constriction is formed on the interior wall surface of the housing positioned just behind the ring member when the needle holder is installed within the front portion of the housing with the needle extended from the front of the housing for use, the constriction being sufficiently small to allow the combined ring member and head of the needle holder to pass by during installation yet serving to resist rearward movement of the ring member after installation of the needle holder.

21. A catheter introducer structure comprising:

a needle having a point in front, a back end portion and an intermediate portion therebetween;

a retractable needle holder surrounding the back end portion of the needle, the needle holder having an elongate body comprising a front portion, an intermediate body portion and a head behind the intermediate portion, said head being radially enlarged relative to the intermediate body portion;

a plunger tube having a hollow body with a landed front opening concentrically and releaseably engaging the head of the needle holder in alignment therewith;

a housing having a forward portion and a body portion extending rearwardly therefrom with an interior wall surface defining a stepped opening therethrough;

said housing forward portion concentrically surrounding said needle holder body at one stepped portion of the stepped opening while said body portion concentrically surrounds the combined head of the needle holder and said landed front opening of the plunger tube at another stepped portion, said body portion frictionally holding said landed front opening at the interior wall against a retraction force of a spring compressed under the head of the needle holder, with the needle extended for use; and

wherein said needle holder is released from the landed opening by sliding the plunger tube forward relative to the needle holder within said another stepped portion whereby the landed opening is disengaged from the head of the needle holder which is retracted into the plunger tube while the needle is withdrawn into the housing thereby preventing needle sticks after use.

22. The catheter introducer structure of claim 21 wherein the plunger has an elongated longitudinally extending wall which forms an internal retraction cavity, the wall terminating in said landed front opening.

23. The catheter introducer structure of claim 22 wherein the head of the needle holder has an outwardly facing surface and the landed front opening of the plunger has an inwardly facing surface which cooperate to releaseably hold the needle holder with the needle extended for use.

24. The catheter introducer structure of claim 23 wherein the landed front opening is radially enlarged relative to the plunger tube body, having an outwardly facing surface of limited longitudinal extension which cooperates with the interior wall surface of the housing to slidably hold the plunger tube when the plunger tube and needle holder are installed in the housing wit the needle extended for use.

25. The catheter introducer structure of claim 24 wherein a constriction is formed on the interior wall surface of the body portion of the housing which serves to resist rearward movement of the plunger tube when the plunger tube and needle holder are installed in the housing with the needle extended for use.

26. The catheter introducer structure of claim 25 wherein said needle holder is grounded in the forward portion of the housing and said constriction is located just behind the outwardly facing surface of the landed opening when the plunger tube and needle holder are installed in the housing to position the needle for use.

27. The catheter introducer structure of claim 26 further including a chamber in fluid communication with the needle, the chamber extending longitudinally rearwardly from the head of the needle holder within the plunger tube, said chamber being carried with the needle holder when it retracts.

28. The catheter introducer structure of claim 27 further including a catheter attachment assembly mounted on the forward portion of the housing with a catheter tube slideably mounted on the needle.

29. The catheter introducer structure of claim 26 wherein the outwardly facing surface of the needle holder generally coextensively engages the inwardly facing surface of the plunger tube along a path parallel to the longitudinal direction while the outwardly facing surface of the plunger tube has a rounded shape with a flat spot that meets the interior wall of the housing, said flat spot serving to control sliding frictional engagement with said wall surface, the length of said flat spot being less than the length of said path.

30. The catheter introducer structure of claim 21 wherein said one stepped portion of the stepped opening comprises a spring chamber which closely confines the front part of the spring and intermediate body portion of the needle holder with the needle extended for use.

31. The catheter introducer structure of claim 30 wherein said another portion of the stepped opening comprises a tube chamber behind a spring chamber, the tube chamber being enlarged radially relative to the spring chamber to slidingly receive the combined landed front opening of the plunger tube and head of the needle holder, with the needle extended for use, the head of the needle holder and landed front opening being spaced behind the spring chamber a distance that allows sufficient space between the intermediate body portion of the needle holder and the interior wall of the tube chamber below said head to receive the landed front opening part of the plunger when it is pushed forward to release the head of the needle holder and thereby cause retraction.

32. The catheter introducer structure of claim 31 wherein a constriction is formed on the interior wall surface of the housing positioned just behind the landed front opening of the plunger tube when the needle holder is installed within the front portion of the housing with the needle extended from the front of the housing for use, the constriction being sufficiently small to allow the combined front of the plunger tube and head of the needle holder to pass by during installation yet serving to resist rearward movement of the plunger after retraction of the needle holder.

33. The catheter introducer structure of claim 32 further including a flash chamber in fluid communication with the needle, said chamber extending longitudinally rearwardly from the head of the needle holder within the plunger tube, and being stopped with a porous plug to allow displaced air to escape, said chamber being carried with the needle holder when it retracts.

34. The catheter introducer structure of claim 33 further including a catheter attachment assembly mounted on the forward portion of the housing with a catheter tube slideably mounted on the needle.

35. The catheter introducer structure of claim 34 wherein the elongate body of the needle holder has a radially uniform portion below the head for centering the spring and a forwardly disposed reduced diameter pointed section from which the needle extends.

36. The catheter introducer structure of claim 35 wherein the front of the housing has a forwardly disposed tip whereby the reduced diameter section of the needle holder, said tip and a portion of the catheter attachment assembly are nested when the catheter structure is assembled with the needle extended for use.