Device and method for producing a splice for cladded cables

• US 5,817,978 A
• Filed: 08/22/1996
• Issued: 10/06/1998
• Est. Priority Date: 08/23/1995
• Status: Expired due to Term

• Current Assignee: Axon'Cable SA
• Original Assignee: Axon'Cable SA
• Inventors: Hermant, Stephane, Rouchaud, Gilles
• Primary Examiner(s): Ledynh, Bot L.
• Assistant Examiner(s): MACHTINGER, MARC DIAMANT
• Application Number:
  US08/701,671
• Time in Patent Office: 775 Days
• Field of Search: 174/75 C, 174/88 C, 174/75 R, 174/93, 174/DIG. 8
• US Class Current: 174/75.00C
• CPC Class Codes: H01R 9/0503 Connection between two cable ends
• CPC Class Codes: H02G 15/184 with devices for relieving electrical stress
• CPC Class Codes: Y10S 174/08 Shrinkable tubes

Abstract

A splicing device for connecting two electrical cables by forming a splice, each electrical cable including a sheath, a cladding and at least a first primary wire and a second primary wire. The cladding is surrounded by the sheath and surrounds the at least two primary wires. The splicing device includes a first electrical connector for connecting together the first primary wires of the two electric cables, and a second electrical connector for connecting together the second primary wires of the two electric cables. The splicing device further includes a first insulating sheath for covering the first electrical connector of the first primary wires, the first insulating sheath being made of a first material, and a second insulating sheath separated from the first insulating sheath for covering the second electrical connector of the second primary wires, the second insulating sheath being made of the first material. A holder is provided to maintain the first and second insulating sheaths in a constant relative position. The holder is made of a second material. The first and second materials and the thickness of the first and second sheaths and of the holder are chosen so that the characteristic impedance between the first and second electrical connectors of the splice is substantially equal to the characteristic impedance of each electrical cable. A continuity assembly is also provided for electrical continuity of the cladding.

Claims

1. A splicing device for connecting two electrical cables by forming a splice, each of said electrical cables including a sheath, a cladding and at least a first primary wire and a second primary wire, said cladding being surrounded by said sheath and surrounding said primary wires, each of said electrical cables having the same characteristic impedance between its first and second primary wires, said splicing device comprising:

first electrical connection means for connecting together said first primary wires of said two electric cables;

second electrical connection means for connecting together said second primary wires of said two electric cables;

a first insulating sheath for covering said first electrical connection means of the first primary wires, said first insulating sheath being comprised of a first material and having a first thickness;

a second insulating sheath separated from said first insulating sheath for covering said second electrical connection means of said second primary wires, said second insulating sheath being comprised of said first material and having a second thickness;

holding means for maintaining said first and second insulating sheaths in a constant relative position, said holding means being comprised of a second material and having a third thickness, said first and second materials and said thicknesses of said first and second sheaths and of said holding means being chosen so that the characteristic impedance between said first and second electrical connection means of the splice is substantially equal to the characteristic impedance of each electrical cable; and

continuity means for maintaining electrical continuity of the cladding.

2. The splicing device of claim 1, wherein said splicing device further comprises electrical insulating means for insulating said continuity means of the cladding.

3. The splicing device of claim 1, wherein said splicing device further comprises means for rigidifying the splice.

4. The splicing device of claim 1, wherein said splicing device further comprises means for ensuring tightness of the splice.

5. The splicing device of claim 1, wherein said first and second electrical connection means of the primary wires comprise a first contact couple for connecting said first primary wires and a second contact couple for connecting said second primary wires, said first and second contact couples including a female contact and a complementary male contact crimped on said primary wires.

6. The splicing device of claim 1, wherein said continuity means of the cladding comprises two ferrules, each of said ferrules being intended to ensure a circumferential electrical contact with the cladding of one of the electric cables and a cylindrical conducting cladding box, said cladding box having two end parts, each of the end parts may completely cover a respective one of said ferrules, the electrical continuity of the cladding being ensured by crimping between the end parts of the cladding box, the ferrule and the cladding.

7. The splicing device of claim 1, wherein said first and second insulating sheaths are heat-retractable sheaths and wherein said holding means further comprises a wide heat-retractable sheath for surrounding said first and second insulating sheaths.

8. The splicing device of claim 2, wherein said electrical insulating means further comprises a heat-retractable insulating sleeve adapted for covering said continuity means entirely.

9. The splicing device of claim 3, wherein said means for rigidifying the splice further comprises a heat-retractable sleeve adapted for covering the splice and a section of the sheath of the cables adjacent the splice.

10. The splicing device of claim 4, wherein said means for ensuring tightness of the splice further comprises two sealing sleeves, each of said sleeve as being adapted for covering a section of the sheaths of the cables adjacent an end part of the continuity means.