Methods and apparatus for reducing tracheal infection

• US 5,819,723 A
• Filed: 08/30/1996
• Issued: 10/13/1998
• Est. Priority Date: 03/02/1994
• Status: Expired due to Fees

• Current Assignee: Thomas Jefferson University (Main Line Health System)
• Original Assignee: Thomas Jefferson University (Main Line Health System)
• Inventors: Joseph, Jeffrey I.
• Primary Examiner(s): Millin, V.
• Assistant Examiner(s): Deane, Jr., William J.
• Application Number:
  US08/702,676
• Time in Patent Office: 774 Days
• Field of Search: 128/207.14, 128/207.15, 128/202.22, 604/97, 604/98, 604/103
• US Class Current: 128/207.14
• CPC Class Codes: A61M 1/77 Suction-irrigation systems aspiration tips supplying fluids A61M1/85; specific for negative pressure wound therapy A61M1/92; combined with tracheal tubes A61M16/0463
• CPC Class Codes: A61M 16/0438 Liquid-filled
• CPC Class Codes: A61M 16/044 External cuff pressure control or supply, e.g. synchronisation with respiration
• CPC Class Codes: A61M 16/0463 combined with suction tubes, catheters or the like; Outside connections
• CPC Class Codes: A61M 16/0479 above the cuff, e.g. giving access to the upper trachea
• CPC Class Codes: A61M 16/0486 Multi-lumen tracheal tubes

Abstract

An integrated system providing a mechanical and chemical barrier against the spread of infected secretions into the distal trachea is disclosed. An endotracheal tube is used for patient airway management and provides a means to conveniently irrigate and drain the subglottic region below the vocal cords and above an inflated cuff. The subglottic region accumulates liquid secretions that may channel past an inflated endotracheal tube cuff, providing the necessary bacterial inoculum leading to bronchitis and nosocomial pneumonia. An irrigation channel delivers liquids such as saline or antibiotic and antifungal medications for mucosal hydration, and bactericidal action against infected subglottic secretions. An outer sleeve surrounding the endotracheal tube forms a suction lumen for removing the secretions. Electronic and mechanical controls provide regulated volume infusion and regulated suction.

Claims

1. An integrated system providing an improved mechanical and chemical barrier against the spread of acidic or infected secretions into the distal trachea comprising an endotracheal tube, wherein the endotracheal tube comprises:

a thin walled, compliant outer sheath;

defining a suction channel concentric with an outer wall of the endotracheal tube for removing acidic or infected secretions from a subglottic region below the vocal cords and above an inflated cuff, the outer sheath terminating immediately above the inflated endotracheal tube cuff; and

an irrigation channel integral with the outer wall for delivering a non-viscous liquid to the subglottic region for tissue hydration and the dilution of bacterial inoculum, used in combination with an outer sleeve suction channel to provide a mechanical irrigation and drainage of the subglottic region in a manner similar to surgical management of an infected body space, whereby topical delivery of an antibiotic and antifungal solution to the subglottic region provides a chemical barrier against the distal spread of infected secretions, thereby significantly decreasing the number of bacteria and the degree of infectivity of those liquid secretions that pass the inflated cuff, and further, the irrigation channel also provides for the irrigation and drainage of a dilute solution of topical local anesthetic, whereby the local anesthetics produce a numbing field block for awake intubated patients, thereby providing an integrated system for the topical delivery of therapeutic medication requiring rapid access to a highly vascular mucous membrane, such as antihypertensive and antianginal medications, the system further comprising an electronic and mechanical control device for regulating and integrating irrigation, suction, and cuff pressure, wherein subglottic irrigation will cease if suction or cuff pressure regulation malfunction and wherein an alarm condition is indicated if any one of irrigation, suction and cuff pressure regulation are not functional.

2. The system of claim 1, wherein the tracheal tube is a pliable, curved shaft with an open distal end and a proximal end comprising of a standardized connector for attachment to a ventilator circuit.

3. The system of claim 1, wherein the cuff inflation channel is integral with the wall of the shaft on the convex side of the endotracheal tube, a distal opening in said channel lying within a high-volume, low pressure endotracheal tube cuff, and a proximal end thereof comprising flexible tubing that connects with a pilot balloon and an inflation valve connected to a cuff pressure regulator line of the control device.

4. The system of claim 1, wherein the irrigation channel is integral with the wall on the concave side of the endotracheal tube to a point ending immediately above the inflated cuff and the proximal end comprises flexible tubing that connects with a pump infusion line.

5. The system of claim 1 wherein the irrigation channel is combined with the outer sleeve suction channel and alternately delivers a non-viscous liquid to the subglottic space using a timing mechanism to alternate between irrigation and suction through one common channel.

6. The system of claim 1, wherein the outer sleeve is concentric with the outer wall and forms a suction channel wider at a proximal attachment point as compared to its width at a distal attachment point, the outer sleeve being attached to the shaft at a location immediately above the inflated cuff;

the sleeve comprised of flexible material such that it substantially conforms to the shape of the glottis and vocal cord structures at body temperature, whereby a significant increase in the total outer diameter of the endotracheal tube at the vocal cord level is prevented, such that the sleeve indents at the vocal cord level only to extend outward in the other directions, thereby providing a large surface area for applied suction;

wherein at the distal attachment, the sleeve is approximately 1.0 mm wider than the outer wall of the shaft in all directions;

the distal openings provide a large area for applied suction such that viscous secretions can be removed with ease;

the outer sleeve having a reverse taper to a width approximately 8.0 mm wider than the outer wall of the shaft at its proximal attachment; and

a large bore flexible suction catheter connected within a proximal portion of the suction channel for providing unimpeded liquid flow, the proximal connection formed in an airtight seal between the outer sleeve and the proximal endotracheal tube wall, whereby the semi-rigid connection of the sleeve to a suction catheter provides for efficient suction drainage of the entire proximal subglottic suction channel, wherein the flexible suction catheter is of a short length and connects via a connector to a large bore suction line from a suction control device.

7. The system of claim 1 wherein the outer sleeve suction channel is connected to a stethoscope to listen for an air leak around the inflated cuff, thereby providing for an accurate diagnosis of level of cuff inflation pressure required to produce a tight seal.

8. The system of claim 7, wherein the cuff is modified fenestrated cuff used in chronic tracheostomy, whereby the cuff and the outer sleeve suction channel transmit air pulses from the distal tracheal to an external environment, producing sounds and words for communication.

9. The system of claim 1, wherein the tracheal tube is an endotracheal tube for providing a patient airway for aspiration protection and for the delivery of respiratory gases and anesthetics in the care of patients.

10. The system of claim 9, including a standard endotracheal tube that functions as a channel for the intermittent suctioning of secretions from the distal trachea and proximal bronchi.

11. The system of claim 1, wherein the liquid infusion device comprises a reservoir attached to a volume infusion pump for infusing a non-viscous liquid at a rate between 0-30 ml/hour through an output connected to the flexible tubing of the subglottic irrigation channel of the endotracheal tube.

12. The system of claim 1, wherein the cuff pressure autoregulator comprises:

an air compressor;

a gas reservoir;

a pneumatic control valve;

an electronic pressure transducer and servoregulator;

a digital display; and

an electronic alarm system, wherein the air compressor provides cuff pressure control within about 0.30 seconds of a change in pressure to a pressure within 2.0 mm Hg of a desired pressure in the range of 0-60 mm Hg, with a default pressure of about 15 mm Hg, whereby compressed gas from the reservoir travels through a cuff pressure control line to connect with a cuff inflation channel in the endotracheal tube.

13. The system of claim 12, further comprising a rapid gas infusion system and an electronically controlled, rapidly acting pneumatic valve and servo mechanism that maintains a constant cuff pressure despite external influences such as positive pressure ventilation, coughing, bucking, and following interventional procedures such as ventilation with nitrous oxide.

14. The system of claim 1, wherein the suction channel is connected to wall suction that is down-regulated to an adjustable pressure of about 150 mm Hg and further comprises a mechanical timer for timing control of suction activation and quiescence, whereby suction is activated for a period of about 15-60 seconds followed by a several minute period of quiescence;

and further connect a suction canister.

15. The system of claim 13, wherein pressure sensors within the suction control device recognize an acute rise in suction pressure indicating viscous secretions or mucosal tissue caught within the opening of the suction channel, whereby the control device will transiently increase suction pressure to relieve the obstruction, followed by termination of applied suction if the channel remains significantly occluded, and providing an audible alarm condition.

16. The system of claim 15, wherein the suction canister contains a port to withdraw and test secretions removed from the subglottic space for the presence of gastric acid, presence of GI tube feedings, and to obtain material for gram stain and culture of infected secretions, thereby providing the diagnosis of recurrent GI reflux, and bacterial colonization of the hypopharynx.

17. The system of claim 1, wherein electronics integrate the function of the system such that liquid infusion is halted if cuff pressure or suction pressure are lost, and wherein electronic alarms provide assurance to the proper function of the system.

18. A system for intubating a patient with a tracheal tube having a proximal and a distal end and having an inflatable cuff disposed near the distal end of the tracheal tube, a subglottic suction lumen having a distal end terminating at an opening proximal of and superior to the inflatable cuff, and an irrigation lumen having a distal end terminating at an opening proximal of and superior to the inflatable cuff, comprising:

a cuff pressure regulator for controlling the pressure in the inflatable cuff and having a compressor and a relief valve adaptable to be in flow communication with the inflatable cuff and an electronic pressure regulator adaptable to cycle the compressor and supply pressure to the cuff if pressure within the cuff is less than a predetermined minimum pressure and open the relief valve if pressure within the cuff exceeds a predetermined maximum pressure;

a suction regulator, for controlling the suction through the subglottic suction lumen that is adaptable to suction in a suglottic region exterior to the tracheal tube and proximal to the inflatable cuff, the suction regulator having a pump in flow communication with the subglottic suction lumen; and

a control device for regulating and integrating irrigation through the irrigation lumen, suction through the subglottic suction lumen, and cuff pressure in the inflatable cuff, wherein subglottic irrigation will cease if suction or cuff pressure regulation malfunction and wherein an alarm condition is indicated if any one of irrigation, suction and cuff pressure regulation are not functional.

19. The system of claim 18, wherein the cuff pressure regulator maintains a predetermined cuff pressure between 10 and 30 mm Hg.

20. The system of claim 18, wherein the cuff pressure regulator maintains a predetermined cuff pressure of about 15-20 mm Hg.

21. The system of claim 18, further comprising a pressure reservoir in fluid communication with the inflatable cuff, wherein the cuff pressure regulator controls the pressure in the pressure reservoir.

22. The system of claim 18, wherein the subglottic suction lumen is connected to an automatic suction device.

23. The system of claim 22 wherein the automatic suction device applies suction for a predetermined period of time at predetermined intervals.

24. The system of claim 18 wherein the irrigation lumen is connected to an automatic perfusion pump.

25. The system of claim 24 wherein the automatic perfusion pump distributes fluid through the irrigation lumen for a predetermined period of time at predetermined intervals.

26. A method of intubating a patient comprising the steps of:

inserting a tracheal tube having an outer wall, a distal end and an inflatable pressure cuff near the distal end into the patient;

inflating the inflatable pressure cuff to a predetermined pressure;

regulating the pressure in the inflatable pressure cuff;

applying suction with a subglottic suction lumen disposed between the outer wall of the tracheal tube and a compliant outer sleeve disposed around the outer wall of the tracheal tube, the sleeve having a distal end at a point proximal to the inflatable cuff, thereby forming an opening between the outer wall and the sleeve at the distal end of the compliant outer sleeve; and

irrigating a region superior to the inflatable cuff by flowing a liquid through an irrigation lumen contained within the tracheal tube.

27. The method of claim 26, further comprising the step of monitoring either the suction pressure within the subglottic suction lumen or the pressure within the inflatable cuff and regulating the irrigation through the irrigation lumen in response to said monitoring.

28. A tracheal tube having a proximal end and a distal end, comprising:

an airway lumen defined by an outer wall, an inflatable cuff disposed near the distal end of the tracheal tube and around the outer wall and connected to a cuff pressure line;

a subglottic suction lumen disposed between the outer wall of the airway lumen and a compliant outer sleeve surrounding the outer wall, the sleeve terminating at a distal end to form an annular opening between the sleeve and the outer wall of the airway lumen proximate to the inflatable cuff; and

an irrigation lumen having a distal end terminating at an opening proximal of and superior to the inflatable cuff.

29. The tracheal tube of claim 28, wherein the cuff pressure line is integral with the outer wall.

30. The tracheal tube of claim 28, further comprising an air tight connection disposed near the proximal end of the tracheal tube, wherein a proximal end of the subglottic suction lumen terminates in the air tight connection.

31. The tracheal tube of claim 28, wherein the irrigation lumen is integral with the outer wall.

32. The tracheal tube of claim 28 wherein the cuff pressure line and the irrigation lumen are integral with the outer wall.

33. The tracheal tube of claim 28 wherein the cuff pressure line has a distal end terminated by a connector, the subglottic suction lumen has a distal end terminated by a connector, and the irrigation lumen has a distal end terminated by a connector.

34. The tracheal tube of claim 30, further comprising a suction channel, connected to the air tight connection, wherein the suction channel is in flow communication with the subglottic suction lumen.

35. The tracheal tube of claim 28 wherein the tracheal tube is an endotracheal tube.

36. A system for intubating a patient, comprising:

(a) a tracheal tube having a distal end and a proximal portion and an outer wall, comprising,

an inflatable cuff disposed near the distal end of the tracheal tube and around the outer wall of the tracheal tube;

a compliant outer sleeve, extending from the proximal portion of the tracheal tube to a point proximate of the inflatable cuff and having a distal end, the outer sleeve being disposed around the outer wall of the tracheal tube and terminating at the distal end of the outer sleeve in an opening that defines an annulus between the outer wall of the tracheal tube and the compliant outer sleeve, and wherein a subglottic suction lumen is thereby defined between the compliant outer sleeve and the outer wall of the tracheal tube;

an airway lumen extending to the distal end of the tracheal tube and extending through the inflatable cuff;

an irrigation lumen having a distal end terminating at an opening proximal of and superior to the inflatable cuff;

(b) a pressure regulator in flow communication with the inflatable cuff;

(c) a suction regulator in flow communication with the subglottic suction lumen; and

(d) a control device for regulating and integrating irrigation through the irrigation lumen, suction through the subglottic suction lumen, and cuff pressure in the inflatable cuff, wherein subglottic irrigation will cease if suction or cuff pressure regulation malfunction and wherein an alarm condition is indicated if any one of irrigation, suction and cuff pressure regulation are not functional.

37. The system of claim 36, further comprising a pressure reservoir in fluid communication with the inflatable cuff, wherein the cuff pressure regulator controls the pressure in the pressure reservoir.

38. An improved tracheal tube, having a proximal portion and a distal end, comprising:

(a) an outer tracheal wall extending from the proximal portion to the distal end of the tracheal tube;

(b) an inflatable cuff located near the distal end of the tracheal tube;

(c) an airway lumen within the tracheal tube extending through the inflatable cuff and to the distal end of the tracheal tube;

(d) a compliant outer sleeve, extending from the proximal portion of the tracheal tube to a point proximate of the inflatable cuff and having a distal end, the outer sleeve being disposed around the outer wall of the tracheal tube and terminating at the distal end of the outer sleeve in an opening that substantially defines an annulus between the outer wall of the tracheal tube and the outer sleeve, and wherein a subglottic suction lumen is thereby defined between the outer sleeve and the outer wall of the tracheal tube.

39. The tracheal tube of claim 38, further comprising an irrigation lumen extending from the proximal portion of the tracheal tube to an aperture in the outer tracheal wall proximal to the inflatable cuff.

40. The tracheal tube of claim 38, further comprising a cuff pressure channel extending from the proximal portion of the tracheal tube to the inflatable cuff.

41. The tracheal tube of claim 38, further comprising an air tight connection disposed near the proximal end of the tracheal tube, wherein a proximal end of the subglottic suction lumen terminates in the air tight connection.

42. The tracheal tube of claim 41, further comprising a suction channel, connected to the air tight connection, wherein the suction channel is in flow communication with the subglottic suction lumen.

43. A method for intubating a patient, comprising the steps of:

(a) inserting a tracheal tube having a proximal portion and a distal end into the patient, the tracheal tube comprising;

(i) an outer tracheal wall extending from the proximal portion of the tracheal tube to the distal end of the tracheal tube;

(ii) an inflatable cuff located near the distal end of the tracheal tube;

(iii) an airway lumen within the tracheal tube extending through the inflatable cuff and to the distal end of the tracheal tube;

(iv) a compliant outer sleeve, extending from the proximal portion of the tracheal tube to a point proximate of the inflatable cuff and having a distal end, the outer sleeve being disposed around the outer wall of the tracheal tube and terminating at the distal end of the outer sleeve in an opening that substantially defines an annulus between the outer wall of the tracheal tube and the outer sleeve, and wherein a subglottic suction lumen is thereby defined between the outer sleeve and the outer wall of the tracheal tube;

(b) inflating the inflatable cuff; and

(c) suctioning fluids from a point proximal to the inflated cuff through the subglottic suction lumen.

44. The method of claim 43, wherein the tracheal tube further comprises an irrigation lumen having a distal end proximate and superior to the inflatable cuff, and the method further comprises the step of providing irrigation fluid through the irrigation lumen to a subglottic region proximal to the inflated cuff.

45. The method of claim 44, further comprising the step of monitoring either the suction pressure within the subglottic suction lumen or the pressure within the inflatable cuff and regulating the irrigation through the irrigation lumen in response to said monitoring.