Arc prevention circuit for a mechanical switch

• US 5,821,642 A
• Filed: 11/04/1996
• Issued: 10/13/1998
• Est. Priority Date: 11/04/1996
• Status: Expired due to Term

• Current Assignee: Hubbell, Inc.
• Original Assignee: Hubbell, Inc.
• Inventors: Nishhira, Thomas S., Calebotta, Stephen A., Blau, David A.
• Primary Examiner(s): Gaffin, Jeffrey A.
• Assistant Examiner(s): KAPLAN, JONATHAN STUART
• Application Number:
  US08/742,412
• Time in Patent Office: 708 Days
• Field of Search: 307/112, 307/116, 307/117, 307/125, 307/127, 307/141.4, 307/141, 307/137, 307/130, 307/87, 340/310.04, 361/160, 361/170, 361/174, 361/195
• US Class Current: 307/127
• CPC Class Codes: H01H 2009/566 with self learning, e.g. measured delay is used in later actuations
• CPC Class Codes: H01H 9/56 for ensuring operation of the switch at a predetermined point in the ac cycle

Abstract

A device for controlling a switching relay to deliver power to a load. The switching relay selectively couples a hot leg of a utility power supply to the load. The load is coupled to a neutral wire of the utility power supply. The device includes a sensor for detecting whether an area is occupied. If the sensor indicates that the area is occupied and the load is powered off, the device monitors the line voltage for a zero crossing. Upon detecting a zero crossing, an amount of time to a subsequent zero crossing is measured and stored. Then, the device waits the amount of time between zero crossings, less a delay time for closing the contacts of the relay, and initiates a closing of the contacts of the relay. Similarly, when the sensor detects that the area has not been occupied for a predetermined amount of time and the load is powered on, the line voltage is monitored for a zero crossing and a time to a subsequent zero crossing is measured and stored. Then, the device waits the amount of time between zero crossings, less a delay time for opening the contacts of the relay, and initiates an opening of the contacts of the relay. Accordingly, when the relay contacts actually close or open, the line voltage is at the ground level. Therefore, even if the load has a high in-rush current or high kick-back power, the relay contacts are not likely to be damaged.

Claims

1. An apparatus for selectively providing power to a load, the apparatus comprising:

a. means for measuring an amount of time between a first zero crossing of an AC supply voltage and a second zero crossing of the AC supply voltage; and

b. means for initiating a change in condition of a switching relay coupled to the means for measuring wherein, the means for initiating initiates a change in condition of the switching relay an amount of time after a third zero crossing wherein the amount of time after the third zero crossing is equal to the amount of time between the first zero crossing and the second zero crossing less a delay time for changing a condition of the switching relay.

2. The apparatus according to claim 1 wherein the switching relay is a bi-stable switching relay having a coil wherein the means for initiating a change in condition of the switching relay appropriately charges or discharges a capacitor through the coil wherein a voltage beyond a voltage that the coil can withstand for an extended duration is maintained for a short duration.

3. The apparatus according to claim 1 wherein the means for measuring counts a first number of clock pulses which occur after the first zero crossing of the AC supply voltage and before the second zero crossing of the AC supply voltage.

4. The apparatus according to claim 3 wherein the delay time is represented by a second number of clock pulses wherein the amount of time after the third zero crossing is determined by subtracting the second number of clock pulses from the first number of clock pulses.

5. The apparatus according to claim 4 further comprising a sensor for determining whether an area is occupied wherein the means for initiating initiates the switching relay to change from an open condition to a closed condition after determining that the area is occupied.

6. The apparatus according to claim 4 further comprising a sensor for determining whether an area is occupied wherein the means for initiating initiates the switching relay to change from a closed condition to an open condition after determining that the area has not been occupied for a predetermined amount of time.

7. An apparatus for selectively providing power to a load the apparatus comprising:

a. means for measuring an amount of time between a measurement initiating zero crossing of an AC supply voltage and a measurement terminating zero crossing of the AC supply voltage wherein one or more additional zero crossings occur between the measurement initiating zero crossing and the measurement terminating zero crossing; and

b. means for initiating a change in condition of a switching relay coupled to the means for measuring wherein the means for initiating initiates a change in condition of the switching relay an amount of time after a change in condition initiating zero crossing wherein the change in condition initiating zero crossing occurs after the measurement terminating zero crossing and wherein the amount of time after the change in condition initiating zero crossing is equal to the amount of time between the measurement initiating zero crossing and the measurement terminating zero crossing less a delay time for changing a condition of the switching relay.

8. A method of selectively providing power to a load wherein the method comprises steps of:

a. determining that a powered off load is to be powered on;

b. sensing an occurrence of a first zero crossing of an AC supply voltage;

c. measuring an elapsed time between the first zero crossing and a second zero crossing of the AC supply voltage;

d. sensing a third zero crossing of the AC supply voltage; and

e. initiating a closure of a switching relay an amount of time after the third zero crossing wherein the amount of time after the third zero crossing is equal to the elapsed time less a delay time for closing the switching relay.

9. The method according to claim 8 wherein the step of measuring includes steps of:

a. initializing a count to a starting number; and

b. incrementing the count for each pulse of a clock signal that occurs between the first zero crossing and the second zero crossing.

10. The method according to claim 9 wherein the step of initiating comprises steps of:

a. subtracting a number from the count wherein the number is representative of the delay time for closing the switching relay;

b. decrementing the counter for each pulse of the clock signal that occurs after the third zero crossing; and

c. initiating a closure of the switching relay when the starting number is reached.

11. The method according to claim 10 wherein the step of initiating a closure of the switching relay includes a step of applying a voltage across a coil of the switching relay wherein the coil is rated to withstand a continuously applied voltage and wherein the voltage applied across the coil is higher than the continuously applied voltage and is for a limited duration.

12. A method of selectively providing power to a load wherein the method comprises steps of:

a. determining that a powered off load is to be powered on;

b. sensing an occurrence of a measurement initiating zero crossing of an AC supply voltage;

c. measuring an elapsed time between the measurement initiating zero crossing and a measurement terminating zero crossing of the AC supply voltage wherein one or more additional zero crossings occur between the measurement initiating zero crossing and the measurement terminating zero crossing and wherein the step of measuring includes steps of;

i. initializing a count to a starting number; and

ii. incrementing the count for each pulse of a clock signal that occurs between the measurement initiating zero crossing and the measurement terminating zero crossing;

d. sensing a closure initiating zero crossing of the AC supply voltage wherein the closure initiating zero crossing occurs after the measurement terminating zero crossing; and

e. initiating a closure of a switching relay an amount of time after the closure initiating zero crossing wherein the amount of time after the closure initiating zero crossing is equal to the elapsed time less a delay time for closing the switching relay and wherein the step of initiating comprises steps of;

i. subtracting a number from the count wherein the number is representative of the delay time for closing the switching relay;

ii. decrementing the counter for each pulse of the clock signal that occurs after the closure initiating zero crossing; and

iii. initiating a closure of the switching relay when the starting number is reached.

13. A method of selectively providing power to a load wherein the method comprises steps of:

a. determining that a powered on load is to be powered off;

b. sensing an occurrence of a first zero crossing of an AC supply voltage;

c. measuring an elapsed time between the first zero crossing and a second zero crossing of the AC supply voltage;

d. sensing a third zero crossing of the AC supply voltage; and

e. initiating an opening of a switching relay an amount of time after the third zero crossing wherein the amount of time after the third zero crossing is equal to the elapsed time less a delay time for opening the switching relay.

14. The method according to claim 13 wherein the step of measuring includes steps of:

a. initializing a count to a starting number; and

b. incrementing the count for each pulse of a clock signal that occurs between the first zero crossing and the second zero crossing.

15. The method according to claim 14 wherein the step of initiating comprises steps of:

a. subtracting a number from the count wherein the number is representative of the delay time for opening the switching relay;

b. decrementing the counter for each pulse of the clock signal that occurs after the third zero crossing; and

c. initiating an opening of the switching relay when the starting number is reached.

16. The method according to claim 15 wherein the step of initiating an opening of the switching relay includes a step of applying a voltage across a coil of the switching relay wherein the coil is rated to withstand a continuously applied voltage and wherein the voltage applied across the coil is higher than the continuously applied voltage and is for a limited duration.

17. A method of selectively providing power to a load wherein the method comprises steps of:

a. determining that a powered on load is to be powered off;

b. sensing an occurrence of a measurement initiating zero crossing of an AC supply voltage;

c. measuring an elapsed time between the measurement initiating zero crossing and a measurement terminating zero crossing of the AC supply voltage wherein one or more additional zero crossings occur between the measurement initiating zero crossing and the measurement terminating zero crossing and wherein the step of measuring includes steps of;

i. initializing a count to a starting number; and

ii. incrementing the count for each pulse of a clock signal that occurs between the measurement initiating zero crossing and the measurement terminating zero crossing;

d. sensing a opening initiating zero crossing of the AC supply voltage wherein the opening initiating zero crossing occurs after the measurement terminating zero crossing; and

e. initiating an opening of a switching relay an amount of time after the opening initiating zero crossing wherein the amount of time after the opening initiating zero crossing is equal to the elapsed time less a delay time for opening the switching relay and wherein the step of initiating comprises steps of;

i. subtracting a number from the count wherein the number is representative of the delay time for opening the switching relay;

ii. decrementing the counter for each pulse of the clock signal that occurs after the opening initiating zero crossing; and

iii. initiating an opening of the switching relay when the starting number is reached.

18. An apparatus for selectively providing power to a load, the apparatus comprising:

a. a switching relay for selectively providing power to the load from an AC supply wherein the switching relay has a closed condition and a open condition;

b. a sensor for sensing whether an area is occupied; and

c. a controller circuit coupled to the switching relay and to the sensor wherein the controller circuit comprises;

(1) means for detecting zero crossings of the AC line voltage;

(2) means for measuring an amount of time between two zero crossings of the AC line voltage;

(3) first means for initiating the switching relay change from the open condition to the closed condition coupled to the switching relay wherein a closing delay time is an amount of time for the relay to change from the open condition to the closed condition wherein when the switching relay is the open condition and the sensor senses that the area is occupied, the first means for initiating waits the amount of time between two zero crossings less the closing delay time after a zero crossing is detected before initiating the switching relay to change from the open condition to the closed condition; and

(4) second means for initiating the switching relay to change from the closed condition to the open condition coupled to the switching relay wherein an opening delay time is an amount of time for the relay to change from the open condition to the closed condition wherein when the switching relay is in the closed condition and the sensor has sensed that the area has not been occupied for a predetermined amount of time, the second means for initiating waits the amount of time between two zero crossings less the opening delay time after a zero crossing is detected before initiating the switching relay to change from the closed condition to the open condition.

19. An apparatus for selectively providing power to a load, the apparatus comprising:

a. means for measuring an amount of time between a first zero crossing of an AC supply voltage and a second zero crossing of the AC supply voltage; and

b. means for initiating a change in condition of a switching relay coupled to the means for measuring wherein, the means for initiating initiates a change in condition of the switching relay an amount of time after the second zero crossing wherein the amount of time after the second zero crossing is equal to the amount of time between the first zero crossing and the second zero crossing less a delay time for changing a condition of the switching relay.

20. The apparatus according to claim 19 wherein the switching relay is a bi-stable switching relay having a coil wherein the means for initiating a change in condition of the switching relay appropriately charges or discharges a capacitor through the coil wherein a voltage beyond a voltage that the coil can withstand for an extended duration is maintained for a short duration.

21. The apparatus according to claim 19 wherein the means for measuring counts a first number of clock pulses which occur after the first zero crossing of the AC supply voltage and before the second zero crossing of the AC supply voltage.

22. The apparatus according to claim 21 wherein the delay time is represented by a second number of clock pulses wherein the amount of time after the second zero crossing is determined by subtracting the second number of clock pulses from the first number of clock pulses.

23. The apparatus according to claim 22 further comprising a sensor for determining whether an area is occupied wherein the means for initiating initiates the switching relay to change from an open condition to a closed condition after determining that the area is occupied.

24. The apparatus according to claim 22 further comprising a sensor for determining whether an area is occupied wherein the means for initiating initiates the switching relay to change from a closed condition to an open condition after determining that the area has not been occupied for a predetermined amount of time.

25. An apparatus for selectively providing power to a load, the apparatus comprising:

a. means for measuring an amount of time between a zero crossing of an AC supply voltage and a subsequent zero crossing of the AC supply voltage wherein one or more additional zero crossings occur between the zero crossing and the subsequent zero crossing; and

b. means for initiating a change in condition of a switching relay coupled to the means for measuring wherein, the means for initiating initiates a change in condition of the switching relay an amount of time after the subsequent zero crossing wherein the amount of time after the subsequent zero crossing is equal to the amount of time between the zero crossing and the subsequent zero crossing less a delay time for changing a condition of the switching relay.

26. A method of selectively providing power to a load wherein the method comprises steps of:

a. determining that a powered off load is to be powered on;

b. sensing an occurrence of a first zero crossing of an AC supply voltage;

c. measuring an elapsed time between the first zero crossing and a second zero crossing of the AC supply voltage; and

e. initiating a closure of a switching relay an amount of time after the second zero crossing wherein the amount of time after the second zero crossing is equal to the elapsed time less a delay time for closing the switching relay.

27. The method according to claim 26 wherein the step of measuring includes steps of:

a. initializing a count to a starting number; and

b. incrementing the count for each pulse of a clock signal that occurs between the first zero crossing and the second zero crossing.

28. The method according to claim 27 wherein the step of initiating comprises steps of:

a. subtracting a number from the count wherein the number is representative of the delay time for closing the switching relay;

b. decrementing the counter for each pulse of the clock signal that occurs after the second zero crossing; and

c. initiating a closure of the switching relay when the starting number is reached.

29. The method according to claim 28 wherein the step of initiating a closure of the switching relay includes a step of applying a voltage across a coil of the switching relay wherein the coil is rated to withstand a continuously applied voltage and wherein the voltage applied across the coil is higher than the continuously applied voltage and is for a limited duration.

30. A method of selectively providing power to a load wherein the method comprises steps of:

a. determining that a powered off load is to be powered on;

b. sensing an occurrence of a zero crossing of an AC supply voltage;

c. measuring an elapsed time between the zero crossing and a subsequent zero crossing of the AC supply voltage wherein one or more additional zero crossings occur between the zero crossing and the subsequent zero crossing and wherein the step of measuring comprises steps of;

i. initializing a count to a starting number; and

ii. incrementing the count for each pulse of a clock signal that occurs between the zero crossing and the subsequent zero crossing; and

d. initiating a closure of a switching relay an amount of time after the subsequent zero crossing wherein the amount of time after the subsequent zero crossing is equal to the elapsed time less a delay time for closing the switching relay wherein the step of initiating comprises steps of;

i. subtracting a number from the count wherein the number is representative of the delay time for closing the switching relay;

ii. decrementing the counter for each pulse of the clock signal that occurs after the subsequent zero crossing; and

iii. initiating a closure of the switching relay when the starting number is reached.

31. A method of selectively providing power to a load wherein the method comprises steps of:

a. determining that a powered on load is to be powered off;

b. sensing an occurrence of a first zero crossing of an AC supply voltage;

c. measuring an elapsed time between the first zero crossing and a second zero crossing of the AC supply voltage; and

e. initiating an opening of a switching relay an amount of time after the second zero crossing wherein the amount of time after the second zero crossing is equal to the elapsed time less a delay time for opening the switching relay.

32. The method according to claim 31 wherein the step of measuring includes steps of:

a. initializing a count to a starting number; and

b. incrementing the count for each pulse of a clock signal that occurs between the first zero crossing and the second zero crossing.

33. The method according to claim 32 wherein the step of initiating comprises steps of:

a. subtracting a number from the count wherein the number is representative of the delay time for opening the switching relay;

b. decrementing the counter for each pulse of the clock signal that occurs after the second zero crossing; and

c. initiating an opening of the switching relay when the starting number is reached.

34. The method according to claim 33 wherein the step of initiating an opening of the switching relay includes a step of applying a voltage across a coil of the switching relay wherein the coil is rated to withstand a continuously applied voltage and wherein the voltage applied across the coil is higher than the continuously applied voltage and is for a limited duration.

35. A method of selectively providing power to a load wherein the method comprises steps of:

a. determining that a powered on load is to be powered off;

b. sensing an occurrence of a zero crossing of an AC supply voltage;

c. measuring an elapsed time between the zero crossing and a subsequent zero crossing of the AC supply voltage, wherein one or more additional zero crossings occur between the zero crossing and the subsequent zero crossing; and

d. initiating an opening of a switching relay an amount of time after the subsequent zero crossing wherein the amount of time after the subsequent zero crossing is equal to the elapsed time less a delay time for opening the switching relay wherein the step of initiating an opening of the switching relay includes a step of applying a voltage across a coil of the switching relay wherein the coil is rated to withstand a continuously applied voltage and wherein the voltage applied across the coil is higher than the continuously applied voltage and is for a limited duration.