Dynamoelectric machines with shaft voltage prevention method and structure

• US 5,821,652 A
• Filed: 08/28/1996
• Issued: 10/13/1998
• Est. Priority Date: 08/28/1996
• Status: Expired due to Fees

• Current Assignee: RBC Manufacturing Corp. (Regal Rexnord Corp.)
• Original Assignee: RBC Manufacturing Corp. (Regal Rexnord Corp.)
• Inventors: Hyypio, David B.
• Primary Examiner(s): Stephan, Steve
• Assistant Examiner(s): ENAD, ELVIN GENARGUE
• Application Number:
  US08/704,850
• Time in Patent Office: 776 Days
• Field of Search: 310/72, 310/83, 310/196, 310/214, 310/215
• US Class Current: 310/83
• CPC Class Codes: H02K 11/0141 Shields associated with casings, enclosures or brackets

Abstract

Damaging shaft voltages in an induction motor are prevented by an electrostatic shield between the stator winding structure and the rotor structure. The electrostatic shield is held at the same potential as the grounded motor frame. The shield includes an aluminum strip in each winding slot, with one strip in firm engagement with the stator core. The strips are flat strips and extend beyond both ends of the slot to the outer end turns of the stator winding. This places that one strip at the ground reference potential of the motor frame. All strips are connected to the one grounded strip by an end ring. All others are insulated from the core. The strips are connected at only one end to avoid a squirrel cage winding affect.

Claims

1. A dynamoelectric machine structure having a stator unit mounted to a common reference ground and including a stator core having winding slots and a stator winding wound in said slots in combination with a rotor unit having a shaft, said rotor unit being rotatably mounted with said shaft in a bearing structure secured to said common reference ground with said stator unit and being magnetically coupled to said stator winding, the improvement including an electrostatic shield unit interposed between the stator winding and said rotor unit, said shield unit including conductive strip means located within the slots and insulated from said core, a connection means including a single connection of each of said conductive strip means to said common reference ground establishing said strip means at said common reference around and thereby preventing circulating current flow in said shield unit and effectively electrostatically decoupling the stator winding from said rotor unit and thereby substantially eliminating current through said bearing structure.

2. The dynamoelectric machine structure in claim 1 wherein the bearing structure is a lubricated bearing unit.

3. The structure of claim 2 wherein said stator includes an annular core having circumferentially spaced winding slots with said winding wound in said slots and having projecting end turns, said conductive strip means includes a plurality of individual conductive shield strip elements with at least one strip element within each said slot and with each strip element projecting outwardly from said slots, and said connector means includes an electrical conductive assembly interconnecting an outer end of each strip to said common reference ground to form said electrostatic shield.

4. The structure of claim 3 wherein said connection means includes a single conductive member interconnected to said outer end of each said conductive strip elements and said common reference ground.

5. The structure of claim 3 wherein each conductive shield strip element is a metal strip, said connecting means including one of said strips being connected to said stator core and said single conductive member is a conductive ring connecting the metal strips to each other at said outer end of the strips.

6. The structure of claim 5 wherein each said metal strip and said conductive ring are formed of aluminum.

7. A dynamoelectric machine, comprising an outer frame, a stator structure mounted in said frame, end frames secured to the outer frame and each including a rotary ball bearing unit, a rotor having a shaft supported in said rotary ball bearing units, said stator structure including a core mounted on said shaft and having circumferentially spaced slots having an inner slot opening, a winding wound within said slots and inwardly spaced to said slot opening, said winding being insulated from said core, an elongated conductive member located within each of said slots and insulated from said winding and from said core, each said elongated conductive member extending outwardly from the end of said stator core into alignment with the winding end turns, and an electrical connecting assembly connecting said conductive members and said stator core to a common reference ground and maintaining said strips and said core of said stator assembly at said common reference ground, said connecting assembly preventing magnetically induced current flow through said conductive members.

8. An induction motor in combination with a PWM inverter drive connected to operate said induction motor, a cylindrical outer frame defining a common reference ground, said induction motor comprising an annular stator core fixed within and electrically connected to said outer frame defining a common ground reference, said stator core having axial opposite ends and including a plurality of circumferentially spaced winding slots and including a stator winding wound in said slots with end turns projecting from the opposite axial ends of said annular stator core, each slot having a slot opening, an insulating liner located in each said slot between the winding and adjacent walls of the slots and extending outwardly to close spaced relation to the slot opening, an insulator within the slot adjacent the winding, a conductive strip located one each within each of said slots, each said strip being totally insulated from said winding and from said core, and one end of each of said strips being interconnected to said stator frame and establishing said strips at the common reference ground of said frame and core without current flow through said magnetic strips.

9. The method of eliminating bearing currents in a dynamoelectric machine having a wound stator secured within a grounded support structure defining a common ground reference and with circumferentially distributed windings located within slots in a stator core and having a rotor rotatably mounted in rotary bearings connected to said common reference ground, said rotor being located within the stator core, each rotary bearing including a lubricant forming an effective dielectric gap, comprising inserting an electrostatic shield unit between said rotor and said stator including said winding, said shield unit including individual electrical conductors located within said slots, and providing electrical insulation of said electrical conductors from said support structure and from said windings, and connecting said shield unit to said common ground reference structure and holding said strips at said common ground reference and thereby preventing capacitive coupling of said stator winding to said rotor assembly and preventing circulating current induced in said electrostatic shield unit.