Process for controlling the efficiency of the causticizing process

• US 5,822,220 A
• Filed: 09/03/1996
• Issued: 10/13/1998
• Est. Priority Date: 09/03/1996
• Status: Expired due to Term

• Current Assignee: Fisher-Rosemount Systems Incorporated (Emerson Electric Company)
• Original Assignee: Fisher-Rosemount Systems Incorporated (Emerson Electric Company)
• Inventors: Baines, Glenn H.
• Primary Examiner(s): Voeltz, Emanuel Todd
• Assistant Examiner(s): Nguyen, Cuong H.
• Application Number:
  US08/706,840
• Time in Patent Office: 770 Days
• Field of Search: 395/20-23, 395/10-11, 395/50, 395/60, 395/68, 395/906, 364/148-149, 364/151, 364/164, 364/500, 364/165, 422/108, 422/62
• US Class Current: 700/266
• CPC Class Codes: D21C 11/0064 Aspects concerning the production and the treatment of green and white liquors, e.g. causticizing green liquor
• CPC Class Codes: G05D 21/02 characterised by the use of electric means
• CPC Class Codes: Y10S 706/906 Process plant

Abstract

Continuous measurements are made of a characteristic of the individual components of green liquor fed to a slaker and white liquor exiting from the slaker. The liquor component measurements provide a precise characterization of the liquors allowing for a more efficient control of the causticizing reaction in the kraft process. The individual component measurements are provided as inputs, along with certain ambient measurements, to a non-linear controller. The controller produces a causticizing control signal which is used to control the amount of lime introduced to the slaker. The controller is adapted to a particular process installation through the application of data collected from that installation. The controller, for example a neural network or fuzzy logic controller, produces a causticizing control signal according to unique parameters developed for the specific installation.

Claims

1. A method of controlling the causticizing reaction for producing a white liquor having multiple white liquor components from a green liquor having multiple green liquor components, comprising the steps of:

measuring a characteristic of each of said green liquor components;

measuring a characteristic of each of said white liquor components;

evaluating said green liquor component characteristics and said white liquor component characteristics in a non-linear, application adaptable controller to produce a causticizing control signal,

wherein said evaluating step includes use of processing selected from the group consisting of neural network processing, fuzzy logic processing, and functional equivalents thereof for evaluating said green liquor component characteristics to produce said causticizing control signal with use of installation-specific data; and

controlling said causticizing reaction responsive to said causticization control signal to produce white liquor.

2. The method according to claim 1 wherein said step of measuring said characteristic of said green liquor components includes:

measuring a relative concentration of each of said green liquor components before said green liquor enters a slaker.

3. The method according to claim 2 wherein said step of measuring a relative concentration includes:

obtaining a relative concentration measurement of each of said green liquor components from a near-infrared spectrometer positioned to provide said relative concentration measurements before said green liquor enters said slaker.

4. The method according to claim 2 wherein said step of measuring a relative concentration includes:

obtaining a relative concentration measurement of each of said green liquor components from a polarographic measurement device positioned to provide said relative concentration measurements before said green liquor enters said slaker.

5. The method according to claim 1 wherein said step of measuring said characteristic of said white liquor components includes:

measuring a relative concentration of each of said white liquor components after said white liquor exits from a slaker.

6. The method according to claim 5 wherein said step of measuring a relative concentration includes:

obtaining a relative concentration measurement of each of said white liquor components from a near-infrared spectrometer positioned to provide said relative concentration measurements after said white liquor exits from said slaker.

7. The method according to claim 5 wherein said step of measuring a relative concentration includes:

obtaining a relative concentration measurement of each of said white liquor components from a polarographic measurement device positioned to provide said relative concentration measurements after said white liquor exits from said slaker.

8. The method according to claim 5 wherein said step of measuring said relative concentration includes:

measuring a first relative concentration of each of said white liquor components after said white liquor exits from said slaker; and

measuring a second relative concentration of each of said white liquor components after said white liquor exits from a causticizer.

9. The method of claim 1 wherein said step of evaluating said green liquor component characteristics and said white liquor component characteristics includes:

adapting said controller to optimize the production of white liquor in a specific installation;

transmitting said white liquor component characteristics and said green liquor component characteristics to an input stage of said controller; and

processing said white liquor component characteristics and said green liquor component characteristics to produce said causticizing control signal according to said installation-specific configuration of said controller.

10. The method of claim 9 wherein said step of adapting said controller includes:

assembling a database containing data correlating said green liquor component characteristics and said white liquor component characteristics with said causticizing control signal;

applying said database to said controller; and

adjusting, responsive to said applying step, configuration parameters of said controller whereby said controller produces an appropriate causticizing control signal for a given set of green liquor component characteristics and white liquor component characteristics.

11. The method of claim 10 wherein said step of applying said database to said controller includes:

applying said database to a programmable neural network.

12. The method of claim 10 wherein said step of applying said database to said controller includes:

applying said database to a programmable fuzzy logic controller.

13. The method of claim 9 wherein said step of evaluating said green liquor component signals and said white liquor component signals further includes:

measuring ambient conditions of said green liquor and generating in response thereto green liquor ambient measurement signals;

measuring ambient conditions of said white liquor and generating in response thereto white liquor ambient measurement signals;

transmitting said green liquor ambient measurement signals and said white liquor ambient measurement signals to said controller;

processing said white liquor component characteristics, said green liquor component characteristics, said white liquor ambient measurement signals and said green liquor ambient measurement signals to produce said causticizing control signal.

14. An apparatus for controlling the causticizing reaction to produce a white liquor having multiple white liquor components from a green liquor having multiple green liquor components, said apparatus comprising:

a green liquor sensor for measuring a characteristics of each of said green liquor components;

a white liquor sensor for measuring a characteristics of each of said white liquor components;

a non-linear, application adaptable controller responsive to said green liquor component characteristics and said white liquor component characteristics for producing a causticizing control signal wherein said non-linear, application adaptable controller is selected from the group consisting of neural network controllers, fuzzy logic controllers, and functional equivalents thereof for evaluating said green liquor component characteristics to produce said causticizing control signal with use of installation-specific data; and

means for controlling said causticizing reaction responsive to said causticization control signal to produce white liquor.

15. The apparatus according to claim 14 wherein said green liquor sensor comprises:

a relative concentration instrument for measuring a relative concentration of each of said green liquor components before said green liquor enters a slaker.

16. The apparatus according to claim 15 wherein said relative concentration instrument comprises:

a near-infrared spectrometer positioned to provide said relative concentration measurements before said green liquor enters said slaker.

17. The apparatus according to claim 15 wherein said relative concentration instrument comprises:

a polarographic measurement device positioned to provide said relative concentration measurements before said green liquor enters said slaker.

18. The apparatus according to claim 14 wherein said white liquor sensor comprises:

a relative concentration instrument for measuring a relative concentration of each of said green liquor components after said white liquor exits from a slaker.

19. The apparatus according to claim 18 wherein said relative concentration instrument comprises:

a near-infrared spectrometer positioned to provide said relative concentration measurements after said white liquor exits from said slaker.

20. The apparatus according to claim 18 wherein said relative concentration instrument comprises:

a polarographic measurement device positioned to provide said relative concentration measurements after said white liquor exits from said slaker.

21. The apparatus of claim 14 wherein said non-linear, application adaptable controller comprises:

means for receiving said white liquor component characteristics and said green liquor component characteristics; and

means for processing said white liquor component characteristics and said green liquor component characteristics to produce said causticizing control signal according to said installation-specific configuration.

22. The apparatus of claim 21 wherein said means for processing, comprises:

means for receiving database values from a database wherein said database contains data correlating said green liquor component characteristics and said white liquor component characteristics with said causticizing control signal; and

means for adjusting, responsive to said means for receiving database values, configuration parameters of said controller whereby said controller produces an appropriate causticizing control signal for a given set of green liquor component characteristics and white liquor component characteristics.

23. The apparatus of claim 22 wherein said non-linear, application adaptable controller comprises a programmable neural network.

24. The apparatus of claim 22 wherein said non-linear, application adaptable controller comprises a programmable fuzzy logic controller.