Cover device for bone voids and method for the manufacture thereof

• US 5,824,088 A
• Filed: 12/17/1996
• Issued: 10/20/1998
• Est. Priority Date: 04/27/1994
• Status: Expired due to Fees

• Current Assignee: Axel Kirsch
• Original Assignee: Axel Kirsch
• Inventors: Kirsch, Axel
• Primary Examiner(s): Milano, Michael J.
• Assistant Examiner(s): Nguyen, Tram A.
• Application Number:
  US08/732,224
• Time in Patent Office: 672 Days
• Field of Search: 623/16, 623/11, 606/69, 606/70, 606/71, 606/72, 606/74, 606/76, 606/77
• US Class Current: 424/423
• CPC Class Codes: A61B 17/80 Cortical plates , i.e. bone plates; Instruments for holding or positioning cortical plates, or for compressing bones attached to cortical plates
• CPC Class Codes: A61B 17/8085 with pliable or malleable elements or having a mesh-like structure, e.g. small strips A61B17/8071, A61B17/8076 take precedence
• CPC Class Codes: A61F 2/0077 Special surfaces of prostheses, e.g. for improving ingrowth A61F2/30767 takes precedence
• CPC Class Codes: A61F 2/2846 Support means for bone substitute or for bone graft implants, e.g. membranes or plates for covering bone defects nets or sleeves applied to surface of endoprostheses A61F2/30907; bone plates A61B17/80; bone regeneration in dental surgery A61C8/0006
• CPC Class Codes: A61F 2/30723 Plugs or restrictors for sealing a cement-receiving space tools for inserting plugs A61F2/4614; sealing collars for use during cementing A61B17/8808
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30929 having at least two superposed coatings
• CPC Class Codes: A61F 2002/30971 Laminates, i.e. layered products
• CPC Class Codes: A61F 2013/00357 implanted wound fillings or covers membranes for covering bone defects A61F2/2846
• CPC Class Codes: A61F 2240/001 Designing or manufacturing processes
• CPC Class Codes: A61F 2310/00293 containing a phosphorus-containing compound, e.g. apatite
• CPC Class Codes: A61L 31/10 Macromolecular materials

Abstract

Cover device for temporarily covering bone voids, particularly a recess, which are filled with ossiferous material such as hydroxyl apatite granules, in the proper bone tissue of the body, comprises a perforated reinforcement element for covering the void in essentially a shape-stable fashion that is composed of relatively stiff but flexible material such as a supporting grid of metal or the like, and a single-layer or multi-layer cover membrane carried by the reinforcement element, and at least one of the layers of the cover membrane is applied as a solution film onto the reinforcing element after the use-specific shaping of the element as well as a method for the production of the element.

Claims

1. In a method for producing a cover device for temporarily covering a bone void including a recess in a proper bone tissue of a body, which void is filled with an ossiferous material including hydroxyl apatite granules, said method including providing a perforated reinforcing element for covering the void in an essentially shape-stable fashion, which element is composed of a relatively stiff but flexible material in the form of a supporting grid of metal, and is provided with a cover membrane of at least one layer, and shaping the reinforcing element into the use-specific shape to produce the cover device, the improvements comprising providing the cover membrane by applying a biaxially stretchable base film on a surface of the reinforcing element and applying a solution film on the reinforcing element after the steps of shaping the element into the use-specific shape and applying a biaxially stretchable base film.

2. In a method according to claim 1, wherein the step of applying a solution film places the solution film on the base film.

3. In a method according to claim 1, which includes embedding a hydroxyl apatite powder in the solution film by applying the powder on a surface before the step of applying the solution film.

4. In a method according to claim 1, wherein the step of applying the solution film includes forming a solution by mixing at least one constituent selected from a group consisting of cyanoacrylate, collagen, polytetrafluorethylene, polycarbonate, polyurethane, polyactid/vicryl, polyactid, oxymethyl cellulose and methylmethacrylate in an organic solvent.

5. In a method according to claim 4, wherein the step of applying the solution film comprises spraying the solution on the surface of the element.

6. In a method according to claim 4, wherein the step of applying the solution film comprises brushing the solution onto the element.

7. In a method according to claim 1, wherein the step of applying the solution film occurs in situ after placing of the reinforcing element to cover the bone void.

8. In a cover device for temporarily covering a bone void in a proper bone tissue of the body, which void is filled with ossiferous material including hydroxyl apatite granules, said cover device comprising a perforated reinforcement element for covering the void in an essentially shape-stable fashion that is composed of a relatively stiff but flexible material being shaped to a surface of the bone tissue having the void, and a cover membrane carried by the reinforcement element, the improvement comprising the cover membrane including a stretchable base film on a surface of the reinforcement element and at least one layer being applied as a solution film directly onto the base film subsequent to shaping of the element to engage the surface of the bone tissue so that the base film is between the solution film and the reinforcement element.

9. In a cover device according to claim 8, wherein the solution film of the cover membrane comprises at least one film-forming material selected from the group consisting of cyanoacrylate, collagen, polytetrafluorethylene, polycarbonate, polyurethane, polyactid/vicryl, polyactid, oxymethyl cellulose and methylmethacrylate.

10. In a cover device according to claim 8, wherein hydroxyl apatite particles are embedded into the solution film of the cover membrane.

11. In a cover device according to claim 8, wherein the base film is on the surface of the element facing away from the bone void.