Spinal disc

• US 5,824,094 A
• Filed: 10/17/1997
• Issued: 10/20/1998
• Est. Priority Date: 10/17/1997
• Status: Expired due to Term

• Current Assignee: TLIF, LLC (f/k/a Granicus Ventures 5, LLC) (Marathon Patent Group, Inc.)
• Original Assignee: AcroMed Corp (Johnson & Johnson)
• Inventors: Serhan, Hassan, Persenaire, Maarten, Kuras, James, McMillin, Carl
• Primary Examiner(s): Milano, Michael J.
• Application Number:
  US08/954,293
• Time in Patent Office: 368 Days
• Field of Search: 623/17, 606/61
• US Class Current: 623/17.16
• CPC Class Codes: A61F 2/3094 Designing or manufacturing processes
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2002/30069 elastomeric
• CPC Class Codes: A61F 2002/30112 Rounded shapes, e.g. with rounded corners
• CPC Class Codes: A61F 2002/30131 horseshoe- or crescent- or C-shaped or U-shaped
• CPC Class Codes: A61F 2002/30187 D-shaped or half-disc-shaped
• CPC Class Codes: A61F 2002/3023 wedge-shaped cylinders
• CPC Class Codes: A61F 2002/30563 having elastic means or damping means, different from springs, e.g. including an elastomeric core or shock absorbers
• CPC Class Codes: A61F 2002/30574 with an integral complete or partial collar or flange
• CPC Class Codes: A61F 2002/30769 madreporic
• CPC Class Codes: A61F 2002/30805 Recesses of comparatively large area with respect to their low depth
• CPC Class Codes: A61F 2002/30878 with non-sharp protrusions, for instance contacting the bone for anchoring, e.g. keels, pegs, pins, posts, shanks, stems, struts
• CPC Class Codes: A61F 2002/30879 Ribs
• CPC Class Codes: A61F 2002/30884 Fins or wings, e.g. longitudinal wings for preventing rotation within the bone cavity
• CPC Class Codes: A61F 2002/30957 using a positive or a negative model, e.g. moulds
• CPC Class Codes: A61F 2002/30967 Diffusion bonding
• CPC Class Codes: A61F 2230/0004 Rounded shapes, e.g. with rounded corners
• CPC Class Codes: A61F 2230/0013 Horseshoe-shaped, e.g. crescent-shaped, C-shaped, U-shaped
• CPC Class Codes: A61F 2230/0034 D-shaped
• CPC Class Codes: A61F 2230/0069 cylindrical
• CPC Class Codes: A61F 2310/00023 : Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00407 : Coating made of titanium or of Ti-based alloys

Abstract

A spinal disc prosthesis (10) to replace a damaged spinal disc in a spinal column (16) of a human, includes an elastomeric core (200) having upper and lower surfaces (202, 212) which are parallel to each other. An upper rigid plate (20) has opposed first and second surfaces (42, 52). The first surface (42) is affixed to the upper surface (202) of the elastomeric core. The second surface (52) is inclined relative to the first surface (42). A lower rigid plate (120) has opposed third and fourth surfaces (142, 152). The third surface (142) is affixed to the lower surface (212) of the elastomeric core (200) and extends parallel to the first surface (42). The fourth surface (152) is inclined relative to the third surface (142). The second and fourth surfaces (52, 152) are inclined relative to each other.

Claims

1. A spinal disc prosthesis to replace a damaged spinal disc in a spinal column of a human, said spinal disc prosthesis comprising:

an elastomeric core having upper and lower surfaces which are parallel to each other;

an upper rigid plate, said upper rigid plate having opposed first and second surfaces, said first surface being affixed to said upper surface of said elastomeric core, said second surface being inclined relative to said first surface; and

a lower rigid plate, said lower rigid plate having opposed third and fourth surfaces, said third surface being affixed to said lower surface of said elastomeric core and extending parallel to said first surface, said fourth surface being inclined relative to said third surface, said second and fourth surfaces being inclined relative to each other.

2. The spinal disc prosthesis of claim 1 further including bone ingrowth material on said second and fourth surfaces.

3. The spinal disc prosthesis of claim 1 wherein said upper and lower rigid plates and said elastomeric core each have a perimeter defined by a flat portion and a curved portion which interconnects opposite ends of said flat portion.

4. The spinal disc of claim 3 wherein each one of said first and third surfaces has a material on its entire extent for facilitating bonding of said first and third surfaces to said elastomeric core.

5. The spinal disc of claim 4 wherein the area of said first and third surfaces is more than 65% of the area of respective inner major side surfaces of said upper and lower plates.

6. The spinal disc of claim 1 wherein said first and third surfaces are bonded to said elastomeric core throughout the entire extent of said first and third surfaces.

7. The spinal disc of claim 1 wherein said second and fourth surfaces each have an area greater than the area of said first and third surfaces.

8. The spinal disc of claim 1 wherein said second surface is inclined relative to said first surface by an amount in the range of from about 1.5 degrees to about 7.5 degrees.

9. The spinal disc of claim 8 wherein said second surface is inclined relative to said first surface by an amount in the range of from about 2.5 degrees to about 5 degrees.

10. The spinal disc of claim 9 wherein said fourth surface is inclined relative to said third surface by an amount in the range of from about 2.5 degrees to about 5 degrees, said second surface being inclined relative to said fourth surface by an amount in the range of from about 5 degrees to about 10 degrees.

11. The spinal disc of claim 1 wherein said upper plate is identical to said lower plate, said upper plate having a first rim which circumscribes said first surface and extends completely around said upper plate, said first surface having a material on its entire extent for facilitating bonding of said first surface to said elastomeric core, said upper plate having a second rim which circumscribes said second surface and extends completely around said upper plate, said second surface having a material on its entire extent for facilitating bonding of said second surface to the spinal column.

12. The spinal disc of claim 11 wherein said second rim projects past said coating on said second surface and said coating on said first surface projects past said first rim.

13. The spinal disc of claim 1 wherein said disc has an anterior portion and a posterior portion, said first and second surfaces diverging as they extend from the posterior portion of said disc to the anterior portion of said disc.

14. A spinal disc prosthesis to replace a damaged spinal disc between first and second vertebrae having anterior and posterior facing portions in a spinal column of a human, said spinal disc comprising:

an elastomeric core having upper and lower surfaces which are parallel to each other;

an upper rigid plate, said upper rigid plate having opposed first and second surfaces, said first surface being affixed to said upper surface of said elastomeric core and said second surface being positionable adjacent said first vertebra and being inclined away from said first surface as said second surface extends from a posterior portion of said spinal disc toward an anterior portion of said spinal disc; and

a lower rigid plate, said lower rigid plate having opposed third and fourth surfaces, said third surface being affixed to said lower surface of said elastomeric core and extending parallel to said first surface, said fourth surface being positionable adjacent said second vertebra, said fourth surface being inclined away from said third surface as said fourth surface extends from said posterior portion of said spinal disc toward said anterior portion of said spinal disc.

15. The spinal disc of claim 14 wherein said second surface is inclined relative to said first surface by an amount in the range of from about 2.5 degrees to about 5 degrees, said fourth surface being inclined relative to said third surface by an amount in the range of from about 2.5 degrees to about 5 degrees.

16. The spinal disc of claim 14 wherein said spinal disc has a perimeter defined by a flat portion and a curved portion which interconnects opposite ends of said flat portion, said flat portion of said perimeter being disposed in said posterior portion of said spinal disc.

17. The spinal disc of claim 14 comprising bodies of bone ingrowth material on said second and fourth surfaces which bodies project outward past said upper and lower plates, respectively.