Fractionator system for delayed coking process

• US 5,824,194 A
• Filed: 01/07/1997
• Issued: 10/20/1998
• Est. Priority Date: 01/07/1997
• Status: Expired due to Fees

• Current Assignee: Conoco Incorporated (ConocoPhillips)
• Original Assignee: Bechtel Corporation (Bechtel Group Incorporated)
• Inventors: Kruse, Charles J.
• Primary Examiner(s): BHAT, NINA NMN
• Application Number:
  US08/779,396
• Time in Patent Office: 651 Days
• Field of Search: 196/134, 196/139, 196/141, 201/29, 201/30, 202/198, 202/261, 208/131
• US Class Current: 201/29
• CPC Class Codes: B01D 3/14 Fractional distillation or use of a fractionation or rectification column
• CPC Class Codes: B01D 3/322 Reboiler specifications
• CPC Class Codes: C10B 55/00 Coking mineral oils, bitumen, tar, and the like or mixtures thereof with solid carbonaceous material cracking oils C10G
• CPC Class Codes: C10G 9/005 Coking (in order to produce liquid products mainly)
• CPC Class Codes: Y02P 70/10 Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

An improved coker fractionator system which permits withdrawing, from selected ports in the fractionator, streams of selected boiling point ranges for recovery of thermal energy and for altering the liquid vapor loading within the column for more efficient fractionation within the column. The system includes the provision of one or more ports in a fractionation column between the light coker gas oil draw and the heavy coker gas oil draw connected to either a thermal energy recovery pump-around system or a recycle system for returning a stream to the coker furnace feed stream.

Claims

1. A method of separating coker drum vapors, comprising:

introducing coker drum vapors into a flash zone of a coker fractionating column having multiple separation trays above the flash zone;

removing a light coker gas oil stream from the coker fractionating column at a first draw near an upper separation tray;

removing a heavy coker gas oil stream from the coker fractionating column at a second draw near a lower separation tray;

removing a middle liquid stream from the coker fractionating column at a middle port between the first and second draws;

cooling the middle liquid stream; and

reintroducing the cooled middle liquid stream to the coker fractionator column above the middle port.

2. The method of claim 1 further comprising the step of removing a second middle stream from the coker fractionation column.

3. The method of claim 2 wherein the first and second middle streams are removed from the same location in the fractionator column.

5. The improvement of claim 1 further comprising a middle system pump for pumping the middle stream through the heat exchanger.

6. The improvement of claim 1 wherein the coker fractionator column is connected to a heavy coker gas oil pump-around system.

7. The improvement of claim 1 wherein the coker fractionator column is connected to a light coker gas oil pump-around system.

8. The improvement of claim 1 further comprising a middle distillate recycle port positioned on the column between the heavy coker gas oil draw and the light coker gas oil draw for removing a middle distillate recycle stream for mixing with coker feedstock.

9. The improvement of claim 8 wherein the middle distillate recycle port is positioned to allow removal of a middle distillate recycle stream having a boiling point range between about 350°

F. and about 850°

F.

10. The improvement of claim 8, wherein the middle outlet port and the middle distillate recycle port are both connected to a single outlet port in the fractionator column.

4. In a coker fractionator column having a heavy coker gas oil draw and a light coker gas oil draw, the improvement comprising:

a middle outlet port in the fractionation column between the heavy coker gas oil draw and the light coker gas oil draw for removing a middle stream from the column;

a heat exchanger in fluid connection with the middle port for removing thermal energy from the middle stream; and

a middle return port above the middle outlet port for reintroducing the cooled middle stream to the column.

11. In a coker fractionator column having a heavy coker gas oil draw and a light coker gas oil draw, the improvement comprising a middle distillate recycle port positioned on the column between the heavy coker gas oil draw and the light coker gas oil draw for removing a middle distillate recycle stream for mixing with coker feedstock.