Foam molded article with integral skin having an antibacterial effect
First Claim
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1. An integral-skin foam molded article which comprises:
- a main body comprising at least one flexible urethane foam molding material; and
a coating layer formed on a surface of the main body, said coating layer comprising at least one polyurethane material and containing one or more of an inorganic or organic antibacterial agent.
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Abstract
The present invention relates to an integral-skin foam molded article which includes: a main body of the molded article comprising a flexible urethane foam molding material; and a coating layer comprising a polyurethane coating material formed on the surface of the main body of the molded article, either or both of said urethane foam molding material and coating layer containing one or more of an inorganic or organic antibacterial agent. This integral-skin foam molded article can maintain an anti-fungal and anti-bacterial action for a significantly long period of time and therefore does not undergo discoloration.
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Citations
18 Claims
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1. An integral-skin foam molded article which comprises:
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a main body comprising at least one flexible urethane foam molding material; and a coating layer formed on a surface of the main body, said coating layer comprising at least one polyurethane material and containing one or more of an inorganic or organic antibacterial agent. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15)
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16. A process for producing an integral-skin foam molded article with antibacterial effect, comprising the steps of:
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(a) applying a urethane coating material containing one or more of an antibacterial agent on a surface of a cavity for product comprising a pair of split molds to form a mold coat layer; (b) drying the mold coat layer; (c) closing the pair of split molds to form the cavity for product; (d) reducing the cavity for product to a pressure of not more than about 50 Torr; (e) introducing a flexible urethane foam molding material into the cavity for product; (f) foaming and hardening the flexible urethane molding material to form a main body; (g) integrating an outer surface of the main body with an inner surface of the mold coat layer to form the integral skin foam molded article. - View Dependent Claims (17, 18)
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Specification