Semiconductor material, a semiconductor device using the same, and a manufacturing method thereof
First Claim
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1. A method of manufacturing a semiconductor, comprising:
- forming a first semiconductor film on a substrate having an insulating surface;
applying a first energy to said first semiconductor film to crystallize said first semiconductor film;
patterning said first semiconductor film to form a region as a seed crystal;
etching said seed crystal to selectively leave a crystal face in an upper face of said seed crystal;
forming a second semiconductor film to cover said upper face of seed crystal; and
applying a second energy to said second semiconductor film to conduct a crystal growth starting from said seed crystal in said second semiconductor film, to form a single crystal or a substantially single crystal with said crystal face in an upper face of said second semiconductor film.
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Abstract
A method of manufacturing a semiconductor includes the steps of: forming a first semiconductor film on a substrate having an insulating surface; applying an energy to the first semiconductor film to crystallize the first semiconductor film; patterning the first semiconductor film to form a region that forms a seed crystal; etching the seed crystal to selectively leave a predetermined crystal face in the seed crystal; covering the seed crystal to form a second semiconductor film; and applying an energy to the second semiconductor film to conduct a crystal growth from the seed crystal in the second semiconductor film.
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Citations
31 Claims
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1. A method of manufacturing a semiconductor, comprising:
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forming a first semiconductor film on a substrate having an insulating surface; applying a first energy to said first semiconductor film to crystallize said first semiconductor film; patterning said first semiconductor film to form a region as a seed crystal; etching said seed crystal to selectively leave a crystal face in an upper face of said seed crystal; forming a second semiconductor film to cover said upper face of seed crystal; and applying a second energy to said second semiconductor film to conduct a crystal growth starting from said seed crystal in said second semiconductor film, to form a single crystal or a substantially single crystal with said crystal face in an upper face of said second semiconductor film. - View Dependent Claims (2, 3, 4, 5, 6, 25, 26, 31)
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7. A method of manufacturing a semiconductor, comprising:
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forming a first silicon film on a substrate having an insulating surface; applying an energy to said first silicon film to crystallize, said first silicon film; patterning said first silicon film to form a region that forms a seed crystal; etching said seed crystal to selectively leave a crystal face in an upper face of said seed crystal; covering said upper face of said seed crystal to form a second silicon film; patterning said second silicon film in a specified shape which has corners; applying an energy to said second silicon film to conduct a crystal growth from said seed crystal in said second silicon film, wherein said second silicon film results in a single crystal or a substantially single crystal with said crystal face in an upper face of said second silicon film; and conducting a patterning including at least a removal of the region in which said seed crystal is formed with respect to said second silicon film to form an active layer of the semiconductor device; wherein said seed crystal is positioned at one of the corners of said second silicon film which is formed in the specified shape. - View Dependent Claims (8, 27, 28, 29)
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9. A method of manufacturing a semiconductor, comprising:
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forming a first silicon film on a substrate having an insulating surface; applying an energy to said first silicon film to crystallize said first silicon film; patterning said first silicon film to form a region that forms a seed crystal; etching said seed crystal to selectively leave a crystal face in an upper face of said seed crystal; covering said seed crystal to form a second silicon film; applying an energy to said second silicon film to conduct a crystal growth from said seed crystal in said second silicon film, said crystal growth forms a single crystal or a substantially single crystal with said crystal face in an upper face of said second silicon film; and patterning said second silicon film to remove at least a portion where said seed crystal exists; wherein said second silicon film after having been patterned includes therein a hydrogen content of between 0.001 to 1 atm %. - View Dependent Claims (10, 11, 12, 30)
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13. A method of manufacturing a semiconductor, comprising:
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forming a first semiconductor film on a substrate having an insulating surface; applying energy to said first semiconductor film to crystallize said first semiconductor film; patterning said first semiconductor film to form a region as a seed crystal; etching said seed crystal to selectively leave a (100) face in an upper face of said seed crystal; forming a second semiconductor film to cover said seed crystal; and applying an energy to said second semiconductor film to conduct a crystal growth from said upper face of said seed crystal in said second semiconductor film, to form a single crystal or a substantially single crystal with said (100) face in an upper face of second semiconductor film. - View Dependent Claims (15, 16)
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14. A method of manufacturing a semiconductor, comprising:
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forming a first semiconductor film on a substrate having an insulating surface; applying an energy to said first semiconductor film to crystallize said first semiconductor film; patterning said first semiconductor film to form a region as a seed crystal; etching said seed crystal to selectively leave a (111) face in an upper face of said seed crystal; forming a second semiconductor film to cover said upper face of said seed crystal; and applying an energy to said second semiconductor film to conduct a crystal growth from said seed crystal in said second semiconductor film, to form a single crystal or a substantially single crystal with said (111) face in an upper face of said second semiconductor film.
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17. A method of manufacturing a semiconductor, comprising:
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forming a first silicon film on a substrate having an insulating surface; applying an energy to said first silicon film to crystallize said first silicon film; patterning said first silicon film to form a region that forms a seed crystal; etching said seed crystal to selectively leave a (100) face in an upper face of said seed crystal; covering said upper face of said seed crystal to form a second silicon film; conducting a patterning to form said second silicon film in a specified shape; applying an energy to said second silicon film to conduct a crystal growth from said seed crystal in said second silicon film, wherein said second silicon film results in a single crystal or a substantially single crystal with said (100) face in an upper face of said second silicon film; and patterning said second silicon film including at least removing of the region in which said seed crystal is formed with respect to said second silicon film to form an active layer of the semiconductor device; wherein said seed crystal is positioned at a corner of said second silicon film which is formed in the specified shape. - View Dependent Claims (19)
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18. A method of manufacturing a semiconductor, comprising:
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forming a first silicon film on a substrate having an insulating surface; applying an energy to said first silicon film to crystallize said first silicon film; patterning said first silicon film to form a region that forms a seed crystal; etching said seed crystal to selectively leave a (111) face in an upper face of said seed crystal; covering said upper face of said seed crystal to form a second silicon film; conducting a patterning to form said second silicon film into a specified shape; applying an energy to said second silicon film to conduct a crystal growth from said seed crystal in said second silicon film, wherein said second silicon film results in a single crystal or a substantially single crystal with said (111) face in an upper face of said second silicon film; and patterning said second silicon film including at least removing a of the region in which said seed crystal is formed with respect to said second silicon film to form an active layer of the semiconductor device; wherein said seed crystal is positioned at a corner of said second silicon film which is formed in the specified shape. - View Dependent Claims (20)
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21. A method of manufacturing a semiconductor, comprising:
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forming a first silicon film on a substrate having an insulating surface; applying an energy to said first silicon film to crystallize said first silicon film; patterning said first silicon film to form a region that forms a seed crystal; etching said seed crystal to selectively leave a (100) face in an upper face of said seed crystal; covering said upper face of said seed crystal to form a second silicon film; applying an energy to said second silicon film to conduct a crystal growth from said seed crystal in said second silicon film, wherein said second silicon film results in a single crystal or a substantially single crystal with said (100) face in an upper face of said second silicon film; and patterning said second silicon film to remove at least a portion where said seed crystal exists; wherein said second silicon film after having been patterned includes therein a hydrogen component of 0.001 to 1 atm %. - View Dependent Claims (23)
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22. A method of manufacturing a semiconductor, comprising:
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forming a first silicon film on a substrate having an insulating surface; applying an energy to said first silicon film to crystallize said first silicon film; patterning said first silicon film to form a region that forms a seed crystal; etching said seed crystal to selectively leave a (111) face in an upper face of said seed crystal; covering said upper face of said seed crystal to form a second silicon film; applying an energy to said second silicon film to conduct a crystal growth from said seed crystal in said second silicon film, wherein said second silicon film results in a single crystal or a substantially single crystal with said (111) face in an upper face of said second silicon film; and patterning said second silicon film to remove at least a portion where said seed crystal exists; wherein said second silicon film after having been patterned includes therein a hydrogen component of 0.001 to 1 atm %. - View Dependent Claims (24)
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Specification