Lifting device employing a weight integrative weighing system

• US 5,824,963 A
• Filed: 03/04/1997
• Issued: 10/20/1998
• Est. Priority Date: 03/04/1997
• Status: Expired due to Fees

• Current Assignee: Robert W. Bruns
• Original Assignee: Gagetek Company
• Inventors: Payne, John R., Bruns, Robert W.
• Primary Examiner(s): Gibson, Randy W.
• Application Number:
  US08/812,999
• Time in Patent Office: 595 Days
• Field of Search: 177/16, 177/136, 177/139, 177/141, 177/145, 177/147, 177/116, 177/119, 177/120, 177/1
• US Class Current: 177/136
• CPC Class Codes: B66F 17/003 for fork-lift trucks
• CPC Class Codes: G01G 19/083 lift truck scale

Abstract

A lifting device that has a carriage supported by a chain which passes over a sprocket-wheel disposed to rotate about an axis and features a sensing device which allows detecting forces on the chain for a predetermined duration so that the weight of a load supported by the carriage may be determined by calculating an average weight during the duration. To further enhance the accuracy of the measurement, the load cell is designed to accurately measure the load placed thereon independent of the position of the load on the cell.

Claims

1. A weighing system for a device lifting a load comprising:

a frame;

a sprocket-wheel attached to said frame to rotate about an axis;

a carriage operationally coupled to said sprocket-wheel for movement relative to said frame;

a load bearing member adapted to engage said load, said load bearing member connected to said carriage, with said load exerting a force upon said carriage;

a sensing device, coupled between said frame and said carriage, said sensing device adapted to sense said force, a magnitude of which varies in relation to rotational movement of said sprocket-wheel, said sensing device thereby producing a sequence of force measurements corresponding to rotational movement of said sprocket-wheel;

a detector having an output indicating an occurrence of a predetermined amount of rotational movement of said sprocket-wheel; and

processing means, electronically coupled to said sensing means and to said output of said detector, for computing an average of a sequence of force measurements corresponding to said predetermined amount of rotational movement of said sprocket-wheel;

whereby said average represents a weight calculation of said load.

2. The system as recited in claim 1 further including a display means, in electrical communication with said processing means, for producing a visual representation of said weight.

3. The system as recited in claim 1 wherein said sensing device includes a helical load cell transducer coupled to said carriage.

4. The system as recited in claim 1 wherein said processing means determines a sequence of weight measurements from said sequence of force measurements and ascertains said weight calculation by determining an average weight from said sequence of weight measurements.

5. The system as recited in claim 1 further including a link chain passing over said sprocket-wheel, said link chain having a plurality of links, each of which defines a pitch P, with said predetermined amount of rotational movement corresponding to a specified amount of movement of said carriage which is equivalent to said pitch P.

6. The system as recited in claim 1 further including a chain passing over said sprocket-wheel, said chain having a plurality of links, each of which includes two spaced-apart rollers, the centers of which subtend an angle 2θ

with respect to said axis, with said predetermined amount of rotational movement corresponding to even intervals of θ

.

7. The system as recited in claim 1 wherein said detector includes a photoelectric detector.

8. The system as recited in claim 1 wherein said detector includes a magnetic detector.

9. A weighing system for a device lifting a load comprising:

a frame;

a sprocket-wheel attached to said frame to rotate about an axis;

a carriage operationally coupled to said sprocket-wheel for movement relative to said frame;

a load bearing member adapted to engage said load, said load bearing member connected to said carriage, with said load exerting a force upon said carriage;

means, coupled between said frame and said carriage, for sensing said force, a magnitude of which varies in relation to rotational movement of said sprocket-wheel, said sensing means being adapted to produce electrical signals corresponding to the sensed force, thereby creating a sequence of force measurements;

a detector having an output indicating an occurrence of a predetermined amount of rotational movement of said sprocket-wheel;

processing means, electronically coupled to said force sensing means and to said output of said detector, for computing an average of a sequence of force measurements corresponding to said predetermined amount of rotational movement of said sprocket-wheel, whereby said average represents a weight calculation of said load; and

a display means, in electrical communication with said processing means, for producing a visual representation of said weight calculation.

10. The system as recited in claim 9 wherein said detector includes a photoelectric detector attached to said frame and a reflective strip attached to said carriage, with said photoelectric detector adapted to be optically coupled to said reflective strip, wherein a length of said strip is of sufficient size to allow optical coupling between said strip and said photodetector for a duration corresponding to said predetermined amount of said rotational movement.

11. The system as recited in claim 9 wherein said detector includes a magnetic detector mounted to said frame and a magnetic strip attached to said carriage, with said magnetic detector adapted to be magnetically coupled to said magnetic strip, wherein a length of said strip is of sufficient size to allow optical coupling between said strip and said photodetector for duration corresponding to said predetermined amount of said rotational movement.

12. The system as recited in claim 9 wherein said processing means determines a sequence of weight measurements from said sequence of force measurements and ascertains said weight by determining an average weight from said sequence of weight calculation measurements.

13. The system as recited in claim 9 further including a chain passing over said sprocket-wheel, said chain having a plurality of links, each of which includes two spaced-apart rollers, the centers of which subtend an angle 2θ

with respect to said axis, with said predetermined amount of rotational movement corresponding to even intervals of θ

.

14. The system as recited in claim 9 wherein said sensing means includes a load cell transducer comprising of a spring formed from a helically wound wire, said wire having a neutral axis, with said spring coupled to said carriage to compress in response to said second force.

15. The system as recited in claim 14 wherein said sensing means includes a pair of strain-gauge members, each of which has a plurality of spaced-apart and parallel grid elements orientated to form a 45°

angle with respect to said neutral axis.

16. The system as recited in claim 15 wherein said plurality of parallel grid elements of one of said pair of strain-gauge members is orientated 90°

with respect to the plurality of parallel grid elements of the remaining strain-gauge member.

17. The system as recited in claim 16 wherein said sensing means includes four strain-gauge members electronically interconnected to form a wheatstone bridge having a plurality of resistance bridges, with each of the strain-gauge members forming one of said resistance bridges.

18. A weighing system for a device lifting a load comprising:

a frame;

a sprocket-wheel attached to said frame to rotate about an axis;

a carriage operationally coupled to said frame for movement relative thereto;

a flexible member passing over said wheel to form two spaced-apart opposing sections, one of which is fixedly secured to said frame, defining an anchor portion, with the remaining section attached to said carriage, defining a load portion, with said load portion being spaced-apart from said axis a first distance and said anchor portion being spaced apart from said axis a second distance;

a load bearing member adapted to engage said load, said load bearing member connected to said carriage for movement relative to said frame and exerting a first force on said load portion corresponding to a weight of said load, said first force producing a second force on said anchor portion, with said second force being proportional to a ratio of said first and second distances; and

means, coupled to said frame, for sensing variations in said second force as said load bearing member moves relative to said frame, thereby producing a plurality of measurements of said second force;

a detector having an output indicating an occurrence of a predetermined amount of rotational movement of said sprocket-wheel; and

processing means coupled to said means for sensing to receive said plurality of measurements and coupled to said detector, whereby said average represents a weight calculation of said load.

19. The system as recited in claim 18 wherein said detector includes a photoelectric detector attached to said frame and a reflective strip attached to said carriage, with said photoelectric detector adapted to be selectively coupled optically to said reflective strip.

20. The system as recited in claim 18 wherein said detector includes a magnetic detector mounted to said frame and a magnetic strip attached to said carriage, with said magnetic detector adapted to be selectively coupled magnetically to said magnetic strip.

21. The system as recited in claim 18 wherein said processing means determines a sequence of weight measurements from said plurality of measurements of said second force and ascertains said weight calculation by calculating an average weight from said sequence of weight measurements.

22. The system as recited in claim 18 wherein said sensing means includes a helical load cell.