Pneumatic energy absorbing seat assembly

• US 5,826,937 A
• Filed: 05/09/1997
• Issued: 10/27/1998
• Est. Priority Date: 01/23/1997
• Status: Expired due to Fees

• Current Assignee: Lear Corporation
• Original Assignee: Lear Corporation
• Inventors: Massara, Andrew J.
• Primary Examiner(s): Nelson, Jr., Milton
• Application Number:
  US08/853,436
• Time in Patent Office: 536 Days
• Field of Search: 297/284.4, 297/284.6, 297/391, 297/408, 297/DIG. 3, 297/452.41, 297/284.1, 297/452.29, 297/452.3, 297/452.38, 297/452.56, 297/216.12 , 297/216.13
• US Class Current: 297/284.6
• CPC Class Codes: B60N 2/23 by linear actuators, e.g. linear screw mechanisms
• CPC Class Codes: B60N 2/643 shape of the back-rests B60N2/66 takes precedence
• CPC Class Codes: B60N 2/68 Seat frames
• CPC Class Codes: B60N 2/686 Panel like structures
• CPC Class Codes: B60N 2/80 Head-rests
• CPC Class Codes: B60N 2/853 characterised by their adjusting mechanisms, e.g. electric motors
• CPC Class Codes: B60N 2/888 with arrangements for protecting against abnormal g-forces, e.g. by displacement of the head-rest
• CPC Class Codes: B60N 2/914 Hydro-pneumatic adjustments of the shape

Abstract

A vehicle seat assembly includes a seat back shell having upper and lower ends, and a bracket mounted to the seat back shell having a slot formed therethrough. A substantially S-shaped flexible plate is positioned adjacent the seat back shell and slidable within the slot. A cushion is positioned adjacent the S-shaped flexible plate. At least one inflatable lumbar bladder is positioned between the shell and the flexible plate between the bracket and the lower end. At least one inflatable thoracic adjustment bladder is positioned between the shell and the flexible plate between the bracket and the upper end. The contour of the seat assembly is adjustable by inflating and deflating the lumbar and thoracic bladders. A head restraint system includes a damper mechanism positioned between the upper end of the shell and the head restraint for energy management in a high energy impact. Also provided is a cushion and trim assembly adapted for direct attachment to the flexible plate having a plurality of attachment apertures formed therein. The cushion and trim assembly includes trim flaps which are attachable to the attachment apertures, and the flexible plate is partially slidable within the bracket.

Claims

1. A vehicle seat back assembly adapted for attachment to a seat back shell, comprising:

a bracket adapted for attachment to the seat back shell, said bracket having a bracket slot formed therethrough;

a flexible plate adapted for positioning adjacent the seat back shell and having a portion slidably received within said bracket slot;

at least one thoracic bladder and at least one lumbar bladder positioned against the flexible plate, wherein said bracket slot is positioned between the thoracic bladder and lumbar bladder;

a trim cover attached to the flexible plate; and

a cushion disposed within the trim cover.

2. The vehicle seat assembly of claim 1, wherein said flexible plate comprises a plurality of laterally extending bend slots formed therein to facilitate bending of the flexible plate.

3. The vehicle seat assembly of claim 1, wherein said flexible plate comprises a central portion positioned between opposing apertures formed in the plate for cooperation with the bracket, such that said central portion is slidable within said bracket slot.

4. The vehicle seat assembly of claim 1, further comprising a plurality of attachment apertures formed in said flexible plate, and wherein said trim cover comprises a plurality of trim flaps attachable to said plurality of attachment apertures for securing the cushion and trim cover to the flexible plate.

5. The vehicle seat assembly of claim 1, wherein said flexible plate comprises a lower end having a snap feature adapted for attachment to the lower end of said seat back shell.

6. The vehicle seat assembly of claim 1, wherein said flexible plate comprises a pair of upstanding head rest support portions.

7. A vehicle seat assembly, comprising:

a seat back shell operative as a seat backframe and having upper and lower ends

a bracket mounted to the seat back shell and having a bracket slot formed therethrough;

a flexible plate positioned adjacent the seat back shell and having a portion slidably received within said bracket slot;

said flexible plate having a plurality of attachment apertures formed therein; and

a cushion and trim assembly directly attached to the flexible plate, said cushion and trim assembly comprising a plurality of trim flaps attachable to said plurality of attachment apertures for securing the cushion and trim assembly to the flexible plate.

8. A vehicle seat assembly, comprising:

a seat back shell operative as a seat backframe and having upper and lower ends;

a bracket mounted to the seat back shell and having a bracket slot formed therethrough;

a flexible plate positioned adjacent the seat back shell and having a portion slidably received within said bracket slot, said flexible plate comprising a pair of upstanding headrest support portions; and

a cushion and trim assembly directly attached to the flexible plate.