Golf ball injection mold

• US 5,827,548 A
• Filed: 01/14/1997
• Issued: 10/27/1998
• Est. Priority Date: 01/14/1997
• Status: Expired due to Term

• Current Assignee: Callaway Golf Company
• Original Assignee: Lisco Incorporated
• Inventors: Miller, Douglas L., Lavallee, Gerald A.
• Primary Examiner(s): HEITBRINK, TIMOTHY W
• Application Number:
  US08/783,162
• Time in Patent Office: 651 Days
• Field of Search: 425/552, 425/556, 425/139, 425/165, 425/116, 425/127, 425/129.1, 425/117, 425/577, 264/275
• US Class Current: 425/116
• CPC Class Codes: B29C 45/14073 using means being retractable during injection
• CPC Class Codes: B29C 45/14819 the inserts being completely encapsulated
• CPC Class Codes: B29C 45/2701 Details not specific to hot or cold runner channels B29C45/2725 takes precedence
• CPC Class Codes: B29C 45/40 Removing or ejecting moulded articles
• CPC Class Codes: B29C 45/73 of the mould B29C45/2642 and B29C45/2737 take precedence
• CPC Class Codes: B29L 2031/545 Football balls

Abstract

An improved golf ball injection mold is characterized by upper and lower support plates each containing corresponding hemispherical cavities which define spherical mold cavities when the plates are brought together. A plurality of retractable core pins are arranged in each cavity for supporting a core of a golf ball. A runner within the plates delivers fluid thermoplastic material to each cavity to form a cover on the golf ball core supported therein, and a cooling channel is provided adjacent to each cavity to provide even cooling of the thermoplastic material. Independently operated ejection assemblies are provided for the golf ball and for the residual thermoplastic material in the runner. With the improved ejection mold, the size and roundness of the golf ball and the surface configuration of the golf ball cover are more consistent and the molding time is reduced.

Claims

1. An injection mold for applying a cover layer to golf balls, comprising

(a) upper and lower support plates each containing at least one hemispherical cavity, said upper and lower hemispherical cavities being adapted to mate to define at least one spherical cavity when said plates are brought together;

(b) a plurality of retractable core pins in each of said cavities for supporting a core of a golf ball within said spherical cavity, the longitudinal axis of said pins being substantially perpendicular to parting lines defined where said cavities terminate at a surface of said plates;

(c) runner means arranged in said plates and extending about said parting line of each cavity for supplying fluid thermoplastic material to said cavities to form a cover on the golf ball core;

(d) cooling means arranged adjacent to each of said hemispherical cavities for cooling the thermoplastic material of each golf ball cover; and

(e) means for independently sequentially ejecting excess thermoplastic material from said runner means and the golf ball from said cavities after said thermoplastic material has set.

2. An injection mold for applying a cover layer to golf balls, comprising

(a) upper and lower support plates each containing at least one hemispherical cavity, said upper and lower hemispherical cavities being adapted to mate to define at least one spherical cavity when said plates are brought together;

(b) a plurality of retractable core pins in each of said cavities for supporting a core of a golf ball within said spherical cavity, the longitudinal axis of said pins being substantially perpendicular to parting lines defined where said cavities terminate at a surface of said plates;

(c) runner means for supplying a uniform balanced flow of thermoplastic material to said cavities to form a cover on the golf ball core, said runner means comprising a circuit of feeder lines in said plates and concentric rings for each of said hemispherical cavities;

(d) cooling means arranged adjacent to each of said hemispherical cavities for cooling the thermoplastic material of each golf ball cover; and

(e) means for independently ejecting excess thermoplastic material from said runner means and the golf ball from said cavities after said thermoplastic material has set.

3. An injection mold as defined in claim 2, wherein said cooling means comprises at least one cooling channel in each plate adjacent to said hemispherical cavities through which coolant flows to directly cool each of said cavities.

4. An injection mold as defined in claim 3, wherein said cooling channel includes an annular portion surrounding each of said cavities, whereby the poles and the equator of the golf ball are evenly cooled.

5. An injection mold as defined in claim 2, wherein said ejecting means is arranged in said lower plate.

6. An injection mold as defined in claim 5, wherein said ejecting means comprises

(a) a first ejection assembly for ejecting the golf balls from their associated cavities, respectively;

(b) a second ejection assembly for ejecting residual thermoplastic material from said runner means; and

(c) control means for independently controlling the operation of said first and second ejection assemblies.

7. An injection mold as defined in claim 6, wherein said first ejection assembly comprises said retractable core pins arranged in said lower cavities and first piston means for displacing said core pins with respect to said cavities.

8. An injection mold as defined in claim 7, wherein said second ejection assembly comprises a plurality of reciprocating knock-out pins arranged beneath said runner means generally perpendicular to said parting line surface and second piston means for displacing said knock-out pins with respect to said runner means.

9. An injection mold as defined in claim 8, wherein said control means includes a timer for controlling the sequential operation of said first and second pistons at selected intervals.

10. An injection mold as defined in claim 9, wherein the displacement of said first and second ejection assemblies is adjustable.