Photoelectric detector with improved clear container feature detection

• US 5,828,056 A
• Filed: 11/01/1996
• Issued: 10/27/1998
• Est. Priority Date: 11/01/1996
• Status: Expired due to Term

• Current Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Original Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Inventors: Barnes, Kenneth F., Chen, Bo Su, Alderman, Richard A.
• Primary Examiner(s): Allen, Stephone B.
• Application Number:
  US08/742,708
• Time in Patent Office: 725 Days
• Field of Search: 250/223 B, 356/239, 356/240, 356/445, 356/448
• US Class Current: 250/223.00B
• CPC Class Codes: G01V 8/22 using reflectors

Abstract

A photodetector is provided with two light sources and a light sensitive component. The use of two light sources significantly reduces the opportunity of a surface feature, or abnormality, from focusing light back toward the light sensitive component in a manner that could possible cause the photodetector to misinterpret the intensified light as being indicative of the absence of an object in the detection zone. The light sources and light sensitive component can be arranged along an axis which is either parallel to the path of the objects to be detected or perpendicular to their path.

Claims

1. A photodetector system, comprising:

a photodetector and a light source for placement on a first side of a conveyor of target objects;

a reflector for placement on a second side of the conveyor of target objects;

means operatively associated with said light source for providing a first optical path and a second separate optical path;

said first optical path comprising a first beam of emitted light extending from said light source to said reflector and a first beam of reflected light extending from the reflector back toward said photodetector;

said second separate optical path comprising a second beam of emitted light extending from said light source through a detection zone between the light source and said reflector to said reflector and a second beam of reflected light extending from the reflector back toward said photodetector;

said first and second reflected beams being received to produce first and second signals which are representative of the intensity of light received by said photodetector along said first and second optical paths, respectively;

at least one of said first and second optical paths being affected when an object to be detected is within said detection zone;

a comparator for comparing said first and second signals to a predefined threshold; and

means for determining the presence of said object to be detected within said detection zone when a magnitude of at least one of said first and second signals is less than a predefined threshold.

2. The photodetector system of claim 1, wherein:

said photodetector system comprises a light sensitive component disposed between first and second light sources.

3. The photodetector system of claim 2, wherein:

said first and second light sources are light emitting diodes.

4. The photodetector system of claim 2, wherein:

said light sensitive component and said first and second light sources are aligned along an axis which is generally parallel to said path.

5. The photodetector system of claim 2, wherein:

said light sensitive component and said first and second light sources are aligned along an axis which is generally perpendicular to said path.

6. A photodetector system, comprising:

a reflector;

a first light source, said first light source being positioned to direct a first beam of light in a direction toward said reflector and through a detection zone;

a second light source, said second light source being positioned to direct a second beam of light in a direction toward said reflector and through said detection zone;

a light sensitive component, said light sensitive component being positioned to provide a first signal which is representative of the intensity of a first reflected beam of light when said first beam of light is reflected back toward said light sensitive component, said light sensitive component being positioned to provide a second signal which is representative of the intensity of a second reflected beam of light when said second beam of light is reflected back toward said light sensitive component;

a pulser for alternatively energizing said first and second light sources to alternatively produce said first and second beams of light, at least one of said first and second beams of light being affected when an object to be detected is within said detection zone;

a comparator for comparing said first and second signals to a predefined threshold; and

means for determining the presence of said object to be detected within said detection zone when a magnitude of at least one of said first and second signals is less than said predefined threshold.

7. The photodetector system of claim 6, wherein:

said light sensitive component is disposed between said first and second light sources.

8. The photodetector system of claim 7, wherein:

said first and second light sources are light emitting diodes.

9. The photodetector system of claim 8, wherein:

said object to be detected is a partially transparent object.

10. The photodetector system of claim 9, further comprising:

first means for detecting a leading edge of said object to be detected when at least one of said first and second signals is less than said predefined threshold after both of said first and second signals had been greater than said predefined threshold for a predetermined period of time; and

second means for detecting a trailing edge of said object to be detected when both of said first and second signals is greater than said predefined threshold after said leading edge had been detected.

11. The photodetector system of claim 7, wherein:

said object to be detected is disposed on a conveyor to move along a path which extends through said detection zone.

12. The photodetector system of claim 11, wherein:

said light sensitive component and said first and second light sources are aligned along an axis which is generally parallel to said path.

13. The photodetector system of claim 11, wherein:

said light sensitive component and said first and second light sources are aligned along an axis which is generally perpendicular to said path.

14. A photodetector system, comprising:

a reflector;

a first light source, said first light source being positioned to direct a first beam of light in a direction toward said reflector and through a detection zone;

a second light source, said second light source being positioned to direct a second beam of light in a direction toward said reflector and through said detection zone, said first and second light sources being light emitting diodes;

a light sensitive component, said light sensitive component being positioned to provide a first signal which is representative of the intensity of a first reflected beam of light when said first beam of light is reflected back toward said light sensitive component, said light sensitive component being positioned to provide a second signal which is representative of the intensity of a second reflected beam of light when said second beam of light is reflected back toward said light sensitive component;

a pulser for alternatively energizing said first and second light sources to alternatively produce said first and second beams of light, at least one of said first and second beams of light being affected when an object to be detected is within said detection zone;

a comparator for comparing said first and second signals to a predefined threshold; and

means for determining the presence of said object to be detected within said detection zone when a magnitude of at least one of said first and second signals is less than said predefined threshold.

15. The photodetector system of claim 14, wherein:

said light sensitive component is disposed between said first and second light sources.

16. The photodetector system of claim 15, wherein:

said object to be detected is a partially transparent object.

17. The photodetector system of claim 16, further comprising:

first means for detecting a leading edge of said object to be detected when at least one of said first and second signals is less than said predefined threshold after both of said first and second signals had been greater than said predefined threshold for a predetermined period of time; and

second means for detecting a trailing edge of said object to be detected when both of said first and second signals is greater than said predefined threshold after said leading edge had been detected.

18. The photodetector system of claim 14 wherein:

said object to be detected is disposed on a conveyor to move along a path which extends through said detection zone.

19. The photodetector system of claim 18, wherein:

said light sensitive component and said first and second light sources are aligned along an axis which is generally parallel to said path.

20. The photodetector system of claim 18, wherein:

said light sensitive component and said first and second light sources are aligned along an axis which is generally perpendicular to said path.

21. A photodetector system, comprising:

a reflector;

a first light source, said first light source being positioned to direct a first beam of light in a direction toward said reflector and through a detection zone;

a second light source, said second light source being positioned to direct a second beam of light in a direction toward said reflector and through said detection zone, said first and second light sources being light emitting diodes;

a light sensitive component, said light sensitive component being positioned to provide a first signal which is representative of the intensity of a first reflected beam of light when said first beam of light is reflected back toward said light sensitive component, said light sensitive component being positioned to provide a second signal which is representative of the intensity of a second reflected beam of light when said second beam of light is reflected back toward said light sensitive component;

a pulser for alternatively energizing said first and second light sources to alternatively produce said first and second beams of light, at least one of said first and second beams of light being affected when an object to be detected is within said detection zone, said object to be detected being a partially transparent object;

a comparator for comparing said first and second signals to a predefined threshold; and

means for determining the presence of said object to be detected within said detection zone when a magnitude of at least one of said first and second signals is less than said predefined threshold, said object to be detected being disposed on a conveyor to move along a path which extends through said detection zone.

22. The photodetector system of claim 21, wherein:

said light sensitive component is disposed between said first and second light sources.

23. The photodetector system of claim 22, further comprising:

first means for detecting a leading edge of said object to be detected when at least one of said first and second signals is less than said predefined threshold after both of said first and second signals had been greater than said predefined threshold for a predetermined period of time; and

second means for detecting a trailing edge of said object to be detected when both of said first and second signals is greater than said predefined threshold after said leading edge had been detected.

24. The photodetector system of claim 21, wherein:

said light sensitive component and said first and second light sources are aligned along an axis which is generally parallel to said path.

25. The photodetector system of claim 21 wherein:

said light sensitive component and said first and second light sources are aligned along an axis which is generally perpendicular to said path.