Door sensor with self-diagnosing function

• US 5,828,302 A
• Filed: 04/24/1997
• Issued: 10/27/1998
• Est. Priority Date: 04/26/1996
• Status: Expired due to Term

• Current Assignee: Nabco Ltd. (Nabtesco Corporation)
• Original Assignee: Nabco Ltd. (Nabtesco Corporation)
• Inventors: Sasaki, Shigeaki, Tsutsumi, Koji, Zengguang, Ye
• Primary Examiner(s): SWANN III, GLEN R
• Application Number:
  US08/847,364
• Time in Patent Office: 551 Days
• Field of Search: 340/540, 340/555, 340/556, 340/635, 340/653, 340/661, 49/25, 49/26, 49/28, 49/31
• US Class Current: 340/540
• CPC Class Codes: E05F 15/00 Power-operated mechanisms for wings motor-operated accessories in locks for completing closing or initiating opening of a wing E05B17/00
• CPC Class Codes: E05F 15/43 responsive to disruption of energy beams, e.g. light or sound
• CPC Class Codes: E05F 15/73 responsive to movement or presence of persons or objects
• CPC Class Codes: E05F 2015/487 Fault detection of safety edges
• CPC Class Codes: E05Y 2400/458 for generating service signals
• CPC Class Codes: E05Y 2400/822 Light emitters, e.g. light emitting diodes [LED]
• CPC Class Codes: E05Y 2900/132 Doors

Abstract

A door panel is actuated when an actuator sensor disposed near the door panel senses an object approaching the door panel. When a safety sensor mounted on the door panel senses an object while the door panel is opening, the door panel is stopped. When a safety sensor mounted on the door panel senses an object while the door panel is closing, the door panel is opened. Each of the sensors includes a light-emitting unit, a light-receiving unit and a control unit, and the sensor can detect for itself failure in any of the light-emitting unit, the light-receiving unit and the control unit.

Claims

1. A door sensor with a self-diagnosing function, for sensing an object approaching a door panel and actuating the door panel in response to the sensing of the object, comprising:

a light-emitting unit emitting light into a space or onto a floor near said door panel;

a light-receiving unit receiving light emitted by said light-emitting unit and reflected from an object in said space or on said floor or from said floor; and

a control unit determining the presence of an object on the basis of the amount of light received by said light-receiving unit, said control unit being adapted to supply, to a door controller which controls the opening and closing of said door panel, a door controller enabling signal for opening said door panel when the presence of an object is determined;

wherein said control unit includes a plurality of failure detecting means for detecting failure in portions of said light-emitting unit, light-receiving unit and control unit, and develops continuously said door controller enabling signal when one of said failure detecting means detects failure in any of said portions.

2. The door sensor according to claim 1 wherein:

said control unit includes a control section;

one of said failure detecting means is a light-emitting unit failure detecting program for detecting failure of said light-emitting unit, said program being stored in said control section; and

said light-emitting unit failure detecting program determines failure of said light-emitting unit when a value of a voltage for driving said light-emitting unit is outside an allowable voltage range.

3. The door sensor according to claim 1 wherein:

said light-emitting unit includes a plurality of light-emitters;

said control unit includes a control section;

one of said failure detecting means is a light-emitting unit failure detecting program for detecting failure of said light-emitting unit, said program being stored in said control section; and

said light-emitting unit failure detecting program determines failure of said light-emitting unit when values of voltages for driving a predetermined number of light-emitters are outside an allowable voltage range.

4. The door sensor according to claim 1 wherein:

said light-receiving unit includes a light-receiver and a received-light amplifier for amplifying a signal representative of the amount of light received by said light-receiver;

said control unit includes a control section;

one of said failure detecting means is a received-light amplifier failure detecting program for detecting failure of said received-light amplifier, said program being stored in said control section; and

said received-light amplifier failure detecting program determines failure of said received-light amplifier when a value of an output voltage of said received-light amplifier is outside an allowable voltage range.

5. The door sensor according to claim 1 wherein:

said light-receiving unit includes a plurality of light-receivers and a received-light amplifier for amplifying successively signals representative of the amounts of light received by said respective light-receivers;

said control unit includes a control section;

one of said failure detecting means is a received-light amplifier failure detecting program for detecting failure of said received-light amplifier, said program being stored in said control section; and

said received-light amplifier failure detecting program determines failure of said received-light amplifier when values of all of output voltages from said received-light amplifier corresponding to signals representative of the amounts of light received by said respective light-receivers are outside an allowable voltage range.

6. The door sensor according to claim 1 wherein:

one of said failure detecting means is a monitoring section for monitoring said control unit and a power supply to said control section as to whether said control section and power supply operate normally;

said monitoring section determines that said control section is operating abnormally when a watchdog signal is not developed periodically by said control section and that the power supply to said control section fails when a voltage supplied to said control section decreases below a predetermined value.

7. The door sensor according to claim 1 wherein:

one of said failure detecting means is a relay circuit activated when power supply to said door sensor is interrupted, said relay circuit having a contact adapted to couple a continuous door controller enabling signal to said door controller when power supply to said door sensor is interrupted.

8. A door sensor with a self-diagnosing function, for sensing an object in opening and closing paths of a door panel for securing the object against colliding with or being caught in the door panel, comprising:

a light-emitting unit emitting light to the closing path or a vicinity thereof along which said door panel moves from a fully opened position thereof to a fully closed position;

a light-receiving unit receiving light emitted by said light-emitting unit and reflected from an object in said closing path or the vicinity thereof or from said closing path or the vicinity thereof; and

a control unit determining the presence of an object on the basis of the amount of light received by said light-receiving unit, said control unit being adapted to supply, to a door controller which controls the opening and closing of said door panel, a door controller enabling signal for opening said door panel when the presence of an object is determined;

wherein said control unit includes a plurality of failure detecting means for detecting failure in portions of said light-emitting unit, light-receiving unit and control unit, and develops continuously said door controller enabling signal when one of said failure detecting means detects failure in any of said portions.

9. The door sensor according to claim 8 wherein:

said control unit receives a signal representative of the current position of said door panel from an encoder;

said control unit includes a control section;

one of said failure detecting means is an encoder failure detecting program stored in said control section; and

said encoder failure detecting program determines that an encoder input section of said control unit receiving said door position representative signal from said encoder fails or an encoder line extending between said encoder and said control unit is broken when said door position representative signal from said encoder is not applied to said control unit within a predetermined time period after said door panel starts moving.

10. The door sensor according to claim 8 wherein:

said control unit receives a signal representative of the current position of said door panel from an encoder;

said control unit includes a control section;

one of said failure detecting means is an encoder failure detecting program stored in said control section; and

said encoder failure detecting program determines that an encoder input section of said control unit receiving said door position representative signal from said encoder fails or an encoder line extending between said encoder and said control unit is broken when the door position representative signal developed at a door position said door panel currently assumes is not equal to the door position representative signal developed by said encoder at said door position which said door panel assumed one cycle of movement before said door panel has moved to reach said current door position.

11. The door sensor according to claim 8 wherein:

said control unit includes a control section;

one of said failure detecting means is a light-emitting unit failure detecting program for detecting failure of said light-emitting unit, said program being stored in said control section; and

said light-emitting unit failure detecting program determines failure of said light-emitting unit when a value of a voltage for driving said light-emitting unit is outside an allowable voltage range.

12. The door sensor according to claim 8 wherein:

said light-receiving unit includes a light-receiver and a received-light amplifier for amplifying a signal representative of the amount of light received by said light-receiver;

said control unit includes a control section;

one of said failure detecting means is a received-light amplifier failure detecting program for detecting failure of said received-light amplifier, said program being stored in said control section; and

said received-light amplifier failure detecting program determines failure of said received-light amplifier when a value of an output voltage of said received light amplifier is outside an allowable voltage range.

13. The door sensor according to claim 8, wherein:

said light receiving unit includes a plurality of light-receivers and a received-light amplifier for amplifying successively signals representative of the amount of light received by said respective light receivers;

said control unit includes a control section;

one of said failure detecting means is a received-light amplifier failure detecting program for detecting failure of said received-light amplifier, said program being stored in said control section; and

said received-light amplifier failure detecting program determines failure of said received-light amplifier when values of all of output voltages from said received-light amplifier corresponding to signals representative of the amounts of light received by said respective light-receivers are outside an allowable voltage range.

14. The door sensor according to claim 8 wherein:

one of said failure detecting means is a monitoring section for monitoring said control unit and a power supply to said control section as to whether said control section and power supply operate normally;

said monitoring section determines that said control section is operating abnormally when a watchdog signal is not developed periodically by said control section and that the power supply to said control section fails when a voltage supplied to said control section decreases below a predetermined value.

15. The door sensor according to claim 8 wherein:

one of said failure detecting means is a relay circuit activated when power supply to said door sensor is interrupted, said relay circuit having a contact adapted to couple a continuous door controller enabling signal to said door controller when power supply to said door sensor is interrupted.

16. A door sensor with a self-diagnosing function, for sensing an object in opening and closing paths of a door panel for securing the object against colliding with or being caught in the door panel, comprising:

a light-emitting unit emitting light to the opening path or a vicinity thereof along which said door panel moves from a fully closed position thereof to a fully opened position;

a light-receiving unit receiving light emitted by said light-emitting unit and reflected from an object in said opening path or the vicinity thereof or from said opening path or the vicinity thereof; and

a control unit determining the presence of an object on the basis of the amount of light received by said light-receiving unit, said control unit being adapted to supply, to a door controller which control the opening and closing of said door panel, a door controller enabling signal for stopping said door panel or opening said door panel at a low speed when the presence of an object is determined;

wherein said control unit includes a plurality of failure detecting means for detecting failure in portions of said light-emitting unit, light-receiving unit and control unit, and develops continuously said door controller enabling signal when one of said failure detecting means detects failure in any of said portions.

17. The door sensor according to claim 16 wherein:

said control unit includes a control section;

one of said failure detecting means is a light-emitting unit failure detecting program for detecting failure of said light-emitting unit, said program being stored in said control section; and

said light-emitting unit failure detecting program determines failure of said light-emitting unit when a value of a voltage for driving said light-emitting unit is outside an allowable voltage range.

18. The door sensor according to claim 16 wherein:

said light-receiving unit includes a light-receiver and a received-light amplifier for amplifying a signal representative of the amount of light received by said light-receiver;

said control unit includes a control section;

one of said failure detecting means is a received-light amplifier failure detecting program for detecting failure of said received-light amplifier, said program being stored in said control section; and

said received-light amplifier failure detecting program determines failure of said received-light amplifier when a value of an output voltage of said received light amplifier is outside an allowable voltage range.

19. The door sensor according to claim 16, wherein:

said light-receiving unit includes a plurality of light-receivers and a received-light amplifier for amplifying successively signals representative of the amount of light received by said respective light-receivers;

said control unit includes a control section;

one of said failure detecting means is a received-light amplifier failure detecting program for detecting failure of said received-light amplifier, said program being stored in said control section; and

said received-light amplifier failure detecting program determines failure of said received-light amplifier when values of all of output voltages from said received-light amplifier corresponding to signals representative of the amounts of light received by said respective light-receivers are outside an allowable voltage range.

20. The door sensor according to claim 16 wherein:

said control unit receives a signal representative of the current position of said door panel from an encoder;

said control unit includes a control section;

one of said failure detecting means is an encoder failure detecting program stored in said control section; and

said encoder failure detecting program determines that an encoder input section of said control unit receiving said door position representative signal from said encoder fails or an encoder line extending between said encoder and said control unit is broken when said door position representative signal from said encoder is not applied to said control unit within a predetermined time period after said door panel starts moving.

21. The door sensor according to claim 16 wherein:

said control unit receives a signal representative of the current position of said door panel from an encoder;

said control unit includes a control section;

one of said failure detecting means is an encoder failure detecting program stored in said control section; and

said encoder failure detecting program determines that an encoder input section of said control unit receiving said door position representative signal from said encoder fails or an encoder line extending between said encoder and said control unit is broken when the door position representative signal developed at a door position representative signal developed by said encoder at said door position which said door panel assumed one cycle of movement before said door panel has moved to reach said current door position.

22. The door sensor according to claim 16 wherein:

one of said failure detecting means is a monitoring section for monitoring said control unit and a power supply to said control section as to whether said control section and power supply operate normally;

said monitoring section determines that said control section is operating abnormally when a watchdog signal is not developed periodically by said control section and that the power supply to said control section fails when a voltage supplied to said control section decreases below a predetermined value.

23. The door sensor according to claim 16 wherein:

one of said failure detecting means is a relay circuit activated when power supply to said door sensor is interrupted, said relay circuit having a contact adapted to couple a continuous door controller enabling signal to said door controller when power supply to said door sensor is interrupted.

24. A door sensor with a self-diagnosing function comprising:

a light-emitting unit emitting light into a space or onto a floor near a door panel;

a light-receiving unit receiving light emitted by said light-emitting unit and reflected from an object in said space or on said floor or from said floor; and

a control unit determining the presence of an object approaching said door panel on the basis of the amount of light received by said light-receiving unit, said control unit being adapted to supply, to a door controller which controls the opening and closing of said door panel, a door controller enabling signal when the presence of an object is determined;

wherein said control unit includes a plurality of failure detecting means for detecting failure in portions of said light-emitting unit, light-receiving unit and control unit; and

when one of said failure detecting means detects failure in any of said portions, said control unit develops continuously said door controller enabling signal including information relating to the detected failure.

25. The door sensor according to claim 24 wherein:

said control unit includes a signal output section for supplying a door controller enabling signal to said door controller; and

when one of said failure detecting means detects failure in any of said portions of said light-emitting unit, light-receiving unit and control unit, said control unit continuously develops a pulsating door controller enabling signal indicating the portion including the detected failure at said signal output section.

26. The door sensor according to claim 24 wherein:

said control unit includes a signal output section for supplying a door controller enabling signal to said door controller; and

when one of said failure detecting means detects failure in any of said portions of said light-emitting unit, light-receiving unit and control unit, said control unit continuously develops, at said signal output section, a pulsating door controller enabling signal indicating which step should be taken, replacement or inspection of said door sensor.

27. A door sensor with a self-diagnosing function comprising:

a light-emitting unit emitting light into a space or onto a floor near a door panel;

a light-receiving unit receiving light emitted by said light-emitting unit and reflected from an object in said space or on said floor or from said floor;

a control unit determining the presence of an object approaching said door panel on the basis of the amount of light received by said light-receiving unit, said control unit being adapted to supply, to a door controller which controls the opening and closing of said door panel, a door controller enabling signal when the presence of an object is determined; and

an indicator section for indicating an operating state of said door sensor;

wherein said control unit includes a plurality of failure detecting means for detecting failure in portions of said light-emitting unit, light-receiving unit and control unit; and

when one of said failure detecting means detects failure in any of said portions, said control unit develops continuously said door controller enabling signal and also makes said indicator section indicate information relating to the detected failure.

28. The door sensor according to claim 27 wherein:

said control unit makes said indicator section provide indication showing the portion having the detected failure.

29. The door sensor according to claim 27 wherein:

said control unit makes said indicator section provide indication as to which action should be taken, replacement or inspection of said door sensor.