Needle-like ultrasonic probe for ultrasonic diagnosis apparatus, method of producing same, and ultrasonic diagnosis apparatus using same

• US 5,829,439 A
• Filed: 06/28/1996
• Issued: 11/03/1998
• Est. Priority Date: 06/28/1995
• Status: Expired due to Term

• Current Assignee: Hitachi Medical Corporation (Hitachi, Ltd.)
• Original Assignee: Hitachi Medical Corporation (Hitachi, Ltd.)
• Inventors: Ishikawa, Shizuo, Sano, Shuzo, Sato, Yutaka, Ito, Yukio, Kanda, Hiroshi, Shinomura, Ryuichi, Yokosawa, Koichi, Kondo, Toshio
• Primary Examiner(s): MANUEL, GEORGE C
• Application Number:
  US08/671,010
• Time in Patent Office: 858 Days
• Field of Search: 128/662.06, 128/662.05, 128/662.03, 128/663.01, 128/660.08, 128/660.09, 128/660.1
• US Class Current: 600/461
• CPC Class Codes: A61B 5/6848 Needles
• CPC Class Codes: A61B 8/0841 for locating instruments
• CPC Class Codes: A61B 8/12 in body cavities or body tracts, e.g. by using catheters catheters per se A61M25/00
• CPC Class Codes: A61B 8/445 Details of catheter construction
• CPC Class Codes: A61B 8/4461 Features of the scanning mechanism, e.g. for moving the transducer within the housing of the probe
• CPC Class Codes: A61B 8/463 characterised by displaying multiple images or images and diagnostic data on one display composite display in devices for short-range imaging with acoustic waves G01S7/52074

Abstract

A needle-like ultrasonic probe includes an inner needle received in a hollow, tubular outer needle for rotation about an axis thereof. The inner needle has a pointed distal end, and a notch is formed in an outer peripheral surface of that portion of the inner needle which is located adjacent to the distal end thereof. At least one ultrasonic transducer, as well as an acoustic lens for converging an ultrasonic wave, produced by the ultrasonic transducer, onto a point near to the outer peripheral surface of the inner needle, is provided in the notch. A filler, having an outer surface conforming to the outer peripheral surface of the inner needle, is fitted in the notch. With this construction, after the inner needle is smoothly stuck into a living tissue, even if it is rotated and axially moved, the living tissue is less affected or damaged by the inner needle.

Claims

1. A needle-like ultrasonic probe comprising:

a hollow, tubular outer needle which is made of a rigid material, and has a small diameter;

an inner needle which is made of a rigid material, and is in the form of a bar of a circular cross-section having a small diameter, said inner needle being received in said outer needle for rotation about an axis thereof and for translation along the axis thereof, and said inner needle having a distal end of a conical shape; and

at least one ultrasonic transducer for transmitting and receiving an ultrasonic wave, said ultrasonic transducer being mounted at that portion of an outer peripheral surface of said inner needle which is located adjacent to said distal end thereof;

wherein said inner needle and said outer needle are stuck into a patient'"'"'s body, and an ultrasonic wave is transmitted from and received by said ultrasonic transducer, and said inner needle is rotated and translated to effect two-dimensional scanning so as to obtain an ultrasonic image of a tissue of the patient'"'"'s body; and

wherein the outer peripheral surface of that portion of said inner needle, which is located adjacent to said distal end thereof, and which has said ultrasonic transducer provided therein, is formed into an arcuate cross-sectional shape conforming to the cross-section of the outer peripheral surface of the other portion of said inner needle, and the entire outer peripheral surface of said inner needle is finished into a smooth surface.

2. A needle-like ultrasonic probe according to claim 1, in which a plurality of said ultrasonic transducers are mounted on a common base which is mounted at that portion of the outer peripheral surface of said inner needle which is located adjacent to said distal end thereof, and is composed of an acoustic lens material, and said acoustic lens material causes the ultrasonic wave to converge into a position which is located at a point of a living tissue slightly spaced from an interface between said acoustic lens material and the living tissue.

3. A needle-like ultrasonic probe according to claim 2, in which said plurality of ultrasonic transducers have the same center frequency, and have the same upper electrodes, respectively, and have the same lens condition for converging the produced ultrasonic wave.

4. A needle-like ultrasonic probe according to claim 2, in which said plurality of ultrasonic transducers have the same or different center frequencies, and have the same or different upper electrodes, respectively, and have the same or different lens conditions for converging the produced ultrasonic wave.

5. A needle-like ultrasonic probe according to claim 2, in which said plurality of ultrasonic transducers have different center frequencies, respectively, and have different upper electrodes, respectively, and have different lens conditions for converging the produced ultrasonic wave.

6. A needle-like ultrasonic probe according to any one of claims 2 to 5, in which said plurality of ultrasonic transducers are arranged on a curved surface such that focuses of the ultrasonic waves, produced respectively from said plurality of ultrasonic transducers, are located at the same position.

7. A method of producing a needle-like ultrasonic probe comprising the steps of:

a plurality of lens surfaces are formed in one surface of an acoustic lens material by a mechanical process or a chemical process;

subsequently forming a lower electrode, piezoelectric elements and upper electrodes on the other surface of said acoustic lens material by vacuum deposition or sputtering in such a manner that said piezoelectric elements, as well as said upper electrodes, are located in registry with said plurality of lens surfaces, respectively;

subsequently cutting said acoustic lens material into a predetermined shape, thereby providing ultrasonic transducers;

subsequently mounting an intermediate base on said acoustic lens material, and connecting said intermediate base to said lower electrode and said upper electrodes by respective signal wires;

subsequently fitting and fixing said acoustic lens material in a mounting groove formed in that portion of an outer peripheral surface of an inner needle which is adjacent to a distal end thereof;

subsequently connecting a cable to said intermediate base; and

subsequently forming the outer peripheral surface of that portion of said inner needle, in which said acoustic lens material is fitted, into an arcuate cross-sectional shape conforming to the cross-section of the outer peripheral surface of the other portion of said inner needle, and finishing the entire outer peripheral surface of said inner needle into a smooth surface.

8. A needle-like ultrasonic probe for being stuck into a living body so as to measure an ambient body'"'"'s tissue by an ultrasonic wave, said probe comprising:

an acoustic lens for converging the ultrasonic wave;

at least one ultrasonic transducer for transmitting and receiving the ultrasonic wave in a direction substantially perpendicular to an axis of said probe;

means for measuring a time difference between a time of transmitting the ultrasonic wave from said at least one ultrasonic transducer and a time of receiving the ultrasonic wave through said at least one ultrasonic transducer;

supply-discharge conduit means for supplying and discharging a liquid sound-propagating medium, said supply-discharge conduit means including at least a first conduit for supplying said liquid sound-propagating medium and a second conduit for discharging said liquid sound-propagating medium; and

means provided at one end of said supply-discharge conduit means, remote from said acoustic lens, for supplying and discharging said liquid sound-propagating medium under a pressure which is adjusted in accordance with said time difference;

wherein said liquid sound-propagating medium is supplied between said acoustic lens and said tissue to be measured through said supply-discharge conduit means; and

wherein the position of a focus into which the ultrasonic wave transmitted from and received by said at least one ultrasonic transducer, is converged in said liquid sound-propagating medium by said acoustic lens, is caused to coincide with the position of an interface between said tissue to be measured and said sound-propagating medium in a range of a depth of the focus of said acoustic lens at least during the measurement.

9. A needle-like ultrasonic probe comprising:

a plurality of ultrasonic transducers each for transmitting and receiving an ultrasonic wave in a direction substantially perpendicular to an axis of a needle of said probe, said plurality of ultrasonic transducers being spaced at equal intervals in a direction of rotation of said needle of said probe, and at equal intervals in an axial direction of said needle;

wherein said probe is inserted into a living body, and is scanningly moved spirally, thereby obtaining images of a living tissue therearound; and

wherein said ultrasonic transducers are arranged on a spiral line around the axis of said probe, and a position of respective ones of said ultrasonic transducers in the axial direction of said probe as measured from a foremost first ultrasonic transducer is expressed by the following formula;

space="preserve" listing-type="equation">p (θ

s/360)+(S-1) {n+(t/m)}!

where m is the number of ultrasonic transducers, p is the distance of axial movement per rotation in the spiral scanning, θ

s degrees is the position of S-th ultrasonic transducer in the rotational direction, n is an integer, and t is 1 or natural number which is less than m and is prime to m.

10. A needle-like ultrasonic probe according to claim 9, wherein said ultrasonic transducers are located on a line along said axis of said probe.

11. A needle-like ultrasonic probe according to claim 9, wherein each of said ultrasonic transducers are located on a circle having a center located on said axis of said probe.

12. An ultrasonic diagnosis apparatus comprising:

a first probe for contact with a surface of a patient'"'"'s body;

means for driving said first probe so as to produce an ultrasonic tomographic image of a living tissue of the patient'"'"'s body;

a needle-like ultrasonic probe for transmitting and receiving an ultrasonic wave; and

means for sticking an inner needle of said needle-like ultrasonic probe and then for rotating and translating said inner needle so as to effect a two-dimensional scanning;

wherein said inner needle is stuck into a required portion of an affected part in the living tissue by said means for sticking, said means for driving drives said first probe so as to produce a tomographic image of the affected part which is observed through a monitor, and an image of the living tissue adjacent to a distal end portion of said inner needle is displayed on said monitor.

13. An apparatus as set forth in claim 12, wherein said monitor has a screen on which an image of a living tissue of a non-affected part obtained by said needle-like ultrasonic probe is also displayed together with the image of the living tissue of said affected part.