On-demand zone valve recirculation system

• US 5,829,475 A
• Filed: 03/03/1997
• Issued: 11/03/1998
• Est. Priority Date: 03/03/1997
• Status: Expired due to Term

• Current Assignee: Act Distribution Incorporated, Advanced Conservation Technology Distribution, Inc.
• Original Assignee: Act Distribution Incorporated
• Inventors: Acker, Larry K.
• Primary Examiner(s): CHAMBERS, A MICHAEL
• Application Number:
  US08/804,289
• Time in Patent Office: 610 Days
• Field of Search: 137/337, 137/563, 126/362, 417/32
• US Class Current: 137/337
• CPC Class Codes: F24D 17/0078 Recirculation systems
• CPC Class Codes: F24D 19/1051 for domestic hot water
• CPC Class Codes: Y10T 137/6497 Hot and cold water system having a connection from the hot to the cold channel
• CPC Class Codes: Y10T 137/85954 Closed circulating system

Abstract

A zone valve hot water recirculation system in accordance with the present invention generally includes a hot water source, such as an electric or gas water heater, a conduit for enabling circulation of hot water from hot water source to one or more plumbing fixtures and recovery of water to the hot water source, a pump for accelerating delivery of hot water to the fixtures and, importantly, a zone valve for preventing flow of water into the hot water source during standby periods of the hot water source. A controller, which may include an electronic timer, is provided for causing the zone valve to open and close and the pump to start and stop.

Claims

1. A hot water recirculation system comprising:

a hot water source;

conduit means, in fluid communication with the hot water source and at least one plumbing fixture having a hot water valve, for enabling circulation of hot water from said hot water source to the plumbing fixture and return to said hot water source;

pump means for circulating hot water through the conduit means;

zone valve means, disposed on the conduit means, for preventing a flow of water through the conduit means from said hot water source to the plumbing fixture, and for preventing a flow of water from the plumbing fixture to the hot water source;

switch means for generating a control signal; and

control means for causing the zone valve means to open and allow water flow there through in response to the control signal.

2. The hot water recirculation system according to claim 1 wherein the control means includes timing means for causing the zone valve means to close after a predetermined time period after use of the fixture.

3. The hot water recirculation system according to claim 2 wherein the predetermined time period is between about three and about five minutes.

4. The hot water recirculation system according to claim 1 further comprising temperature sensor means for causing the zone valve means to close when a water in the conduit means reaches a selected temperature variation.

5. The hot water recirculation system according to claim 4 wherein the selected temperature variation is a temperature increase of between about 1°

C. and about 10°

C.

6. The hot water recirculation system according to claim 4 wherein the selected temperature variation is a temperature increase of about 2°

C.

7. The hot water recirculation system according to claim 4 wherein the selected temperature variation is a temperature decrease of between about 0.5°

C. and about 10°

C.

8. The hot water recirculation system according to claim 4 wherein the selected temperature variation is a temperature increase of about 2°

C.

9. The hot water recirculation system according to claim 1 further comprising temperature sensor means, disposed on the conduit means, for causing the pump to stop in response to a selected temperature increase in water being recovered to the hot water source, and for causing the valve to close in response to a selected temperature decrease in water being recovered to the hot water source.

10. The hot water recirculation system according to claim 9 wherein the selected temperature increase is between about 1°

C. and about 10°

C., and the selected temperature decrease is between about 0.5°

C. and about 10°

C.

11. A hot water recirculation system comprising

a hot water source;

conduit means for enabling circulation of hot water from the hot water source to at least one plumbing fixture and to enable return of hot water to the hot water source, said conduit means including hot water supply line means for enabling circulation of hot water from the hot water source to the plumbing fixture, and hot water return line means for enabling return of hot water from the fixture to the hot water source;

pump means for circulating hot water through the conduit means;

zone valve means, disposed on the conduit means, for preventing heating of water in the return line means and for preventing siphoning of water into the hot water source during periods of nonuse of the plumbing fixture;

switch means for generating a control signal in response to a draw of water from the hot water valve on said plumbing fixture; and

control means for causing the zone valve means to open and allow water flow there through in response to the control signal.

12. The hot water recirculation system according to claim 11 wherein the zone valve means is disposed on the hot water return line means.

13. The hot water recirculation system according to claim 12 wherein the control means includes timing means for causing the zone valve means to open for a predetermined time after use of the fixture.

14. The hot water recirculation system according to claim 13 wherein the predetermined time period is between about three and about five minutes.

15. The hot water recirculation system according to claim 11 further comprising temperature sensor means for causing the zone valve means to close when a water in the hot water return line means reaches a selected temperature variation.

16. The hot water recirculation system according to claim 15 wherein the selected temperature variation is a temperature increase of between about 1°

C. and about 10°

C.

17. The hot water recirculation system according to claim 15 wherein the selected temperature variation is a temperature decrease of between about 0.5°

C. and about 10°

C.

18. The hot water recirculation system according to claim 11 further comprising temperature sensor means, disposed on the conduit means, for causing the pump to stop in response to a selected temperature increase in water being recovered to the hot water source, and for causing the valve to close in response to a selected temperature decrease in water being recovered to the hot water source.

19. The hot water recirculation system according to claim 18 wherein the selected temperature increase is between about 1°

C. and about 10°

C., and the selected temperature decrease is between about 0.5°

C. and about 10°

C.