Engine exhaust pipe

• US 5,832,723 A
• Filed: 12/29/1995
• Issued: 11/10/1998
• Est. Priority Date: 01/13/1995
• Status: Expired due to Fees

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Ito, Yoshiaki, Harada, Kenichi, Iwata, Minoru
• Primary Examiner(s): Hart, Douglas
• Application Number:
  US08/580,682
• Time in Patent Office: 1,047 Days
• Field of Search: 60/276, 60/322, 204/424, 204/427
• US Class Current: 60/276
• CPC Class Codes: F01N 13/008 Mounting or arrangement of exhaust sensors in or on exhaust apparatus sensor arrangements for engine control F02D41/1439
• CPC Class Codes: F01N 13/08 Other arrangements or adaptations of exhaust conduits pipes, joints or supports therefor in general F16L; collecting or removing exhaust gases of vehicle engines in workshops B08B15/00, on highways E01C1/005
• CPC Class Codes: F01N 13/14 having thermal insulation exhaust manifolds F01N13/102
• CPC Class Codes: F01N 13/141 Double-walled exhaust pipes or housings

Abstract

The exhaust pipe of an engine has a double-wall structure consisting of an inner pipe and an outer pipe, and the inner pipe is spaced from the outer pipe with a predetermined clearance (heat insulating layer). The exhaust pipe includes a fitting for connecting other parts. At this fitting portion, the outer pipe has a outer hole. Likewise, the inner pipe has an inner hole. A nipple is situated on the outer pipe around the edge of the outer hole and is fixed to the outer pipe. An oxygen sensor is fitted to the nipple, and it extends through the inner hole of the inner pipe. A seal which is provided between the oxygen sensor and the flat portion of the inner pipe slidably contacts the step and the flat portion such that the fitting is unaffected by unequal thermal expansion between the inner and outer pipes.

Claims

1. An exhaust pipe having an outer pipe, an inner pipe extending in the outer pipe, said inner pipe permitting a passage of exhaust gas therethrough, said outer pipe and said inner pipe respectively having an outer hole and an inner hole aligned with each other, said outer pipe having an outer surface and an inner surface around a peripheral edge of the outer hole, said inner pipe having an outer surface and an inner surface around a peripheral edge of the inner hole, an outer surface of the inner pipe being separated from an inner surface of the outer pipe by a space along a substantially entire length of the inner pipe and the outer pipe, a cylindrical member secured to the outer pipe in alignment with the outer hole, and said cylindrical member having a connecting hole axially extending through the member to connect an external member with an inner space of the inner pipe, wherein said connecting hole connects with the inner space of the inner pipe by way of the outer hole and the inner hole, and wherein said inner pipe is axially movable relative to the outer pipe based on a thermal expansion of the inner pipe resulting from the exhaust gas, said exhaust pipe comprising:

seal means for sealing between the inner hole and the outer hole, said seal means being interposed between the outer surface of the inner pipe around the peripheral edge of the inner hole and the external member inserted into the connecting hole, wherein said seal means contacts the external member, wherein said seal means is in slidable contact with said outer surface around the peripheral edge of the inner hole to facilitate the movement of the inner pipe relative to the outer pipe, and wherein said seal means includes a sleeve having an upper end and a lower end, said upper end engaging the external member and said lower end being radially outward bent to slidably contact said outer surface around the peripheral edge of the inner hole.

2. The exhaust pipe as set forth in claim 1, wherein said seal means is elastically deformable in a radial direction with respect to the outer pipe and the inner pipe.

3. The exhaust pipe as set forth in claim 1 further including a heat insulator interposed between the outer pipe and the inner pipe.

4. The exhaust pipe as set forth in claim 1, wherein said outer pipe and said inner pipe respectively have first ends connected to each other and second ends movable relative to each other.

5. The exhaust pipe as set forth in claim 1, wherein said external member includes an oxygen sensor for detecting an oxygen concentration in the exhaust gas flowing within the inner pipe.

7. The exhaust pipe as set forth in claim 1, wherein said peripheral edge of the outer hole is bent to form the seal means integral with the outer pipe, said seal means being arranged to move relative to the outer surface around the peripheral edge of the inner hole.

8. The exhaust pipe as set forth in claim 1, wherein said seal means includes a sleeve formed of a wire mesh.

6. An exhaust pipe having an outer pipe, an inner pipe extending in the outer pipe, said inner pipe permitting a passage of exhaust gas therethrough, said outer pipe and said inner pipe respectively having an outer hole and an inner hole aligned with each other, said outer pipe having an outer surface and an inner surface around a peripheral edge of the outer hole, said inner pipe having an outer surface and an inner surface around a peripheral edge of the inner hole, an outer surface of the inner pipe being separated from an inner surface of the outer pipe by a space along a substantially entire length of the inner pipe and the outer pipe, a cylindrical member secured to the outer pipe in alignment with the outer hole, and said cylindrical member having a connecting hole axially extending through the member to connect an external member with an inner space of the inner pipe, wherein said connecting hole connects with the inner space of the inner pipe by way of the outer hole and the inner hole, and wherein said inner pipe is axially movable relative to the outer pipe based on a thermal expansion of the inner pipe resulting from the exhaust gas, said exhaust pipe comprising:

seal means for sealing between the inner hole and the outer hole, said seal means being interposed between the outer surface of the inner pipe around the peripheral edge of the inner hole and the external member inserted into the connecting hole, wherein said seal means contacts the external member, wherein said seal means being arranged to facilitate the movement of the inner pipe relative to the outer pipe and wherein said peripheral edge of the inner hole is bent to form the seal means integral with the inner pipe.

9. An exhaust pipe having an outer pipe, an inner pipe extending in the outer pipe, said inner pipe permitting a passage of exhaust gas therethrough, said outer pipe and said inner pipe respectively having an outer hole and an inner hole aligned with each other, said outer pipe having an outer surface and an inner surface around a peripheral edge of the outer hole, said inner pipe having an outer surface and an inner surface around a peripheral edge of the inner hole, an outer surface of the inner pipe being separated from an inner surface of the outer pipe by a space along a substantially entire length of the inner pipe and the outer pipe, a cylindrical member secured to the outer pipe in alignment with the outer hole, and said cylindrical member having a connecting hole axially extending through the member to connect an external member with an inner space of the inner pipe, wherein said connecting hole connects with the inner space of the inner pipe by way of the outer hole and the inner hole, and wherein said inner pipe is axially movable relative to the outer pipe based on a thermal expansion of the inner pipe resulting from the exhaust gas, said exhaust pipe comprising:

seal means for sealing between the inner hole and the outer hole, said seal means being interposed between the outer surface of the inner pipe around the peripheral edge of the inner hole and the external member inserted into the connecting hole, wherein said seal means contacts the external member, wherein said seal means is in slidable contact with said outer surface around the peripheral edge of the inner hole to facilitate the movement of the inner pipe relative to the outer pipe, and wherein said seal means includes a sleeve formed of a wire mesh, the exhaust pipe further including a metal ring mounted on an outer edge of the sleeve.

10. An exhaust pipe having an outer pipe, an inner pipe extending in the outer pipe, said inner pipe permitting a passage of exhaust gas therethrough, said outer pipe and said inner pipe respectively having an outer hole and an inner hole aligned with each other, said outer pipe having an outer surface and an inner surface around a peripheral edge of the outer hole, said inner pipe having an outer surface and an inner surface around a peripheral edge of the inner hole, an outer surface of the inner pipe being separated from an inner surface of the outer pipe by a space along a substantially entire length of the inner pipe and the outer pipe, a cylindrical member secured to the outer pipe in alignment with the outer hole, wherein said cylindrical member includes a sleeve portion and a flange portion provided on the sleeve portion, said sleeve portion extending through said inner hole and said outer hole, and said flange portion being secured to the outer pipe, and said cylindrical member having a connecting hole axially extending through the member to connect an external member with an inner space of the inner pipe, wherein said connecting hole connects with the inner space of the inner pipe by way of the outer hole and the inner hole, and wherein said inner pipe is axially movable relative to the outer pipe based on a thermal expansion of the inner pipe resulting from the exhaust gas, said exhaust pipe comprising:

seal means for sealing between the inner hole and the outer hole, said seal means being interposed between the outer surface around the peripheral edge of the inner hole and the cylindrical member secured to the outer pipe; and

said seal means being in slidable contact with at least one of the outer surface around the peripheral edge of the inner hole and the cylindrical member.

11. The exhaust pipe as set forth in claim 10, wherein said seal means is interposed between the outer surface around the peripheral edge of the inner hole and the inner surface around the peripheral edge of the outer hole, said seal means is in slidable contact with at least the outer surface around the peripheral edge of the inner hole.

12. The exhaust pipe as set forth in claim 10, wherein said seal means is interposed between the outer surface around the peripheral edge of the inner hole and the flange portion through the outer hole, said seal means is in slidable contact with at least one of the outer surface around the peripheral edge of the inner hole and the flange portion.

13. The exhaust pipe as set forth in claim 10, wherein said seal means is elastically deformable in a radial direction with respect to the outer pipe and the inner pipe.

14. The exhaust pipe as set forth in claim 10, wherein said seal means is formed of a wire mesh.

15. The exhaust pipe as set forth in claim 10, wherein said sleeve portion and said peripheral edge of the inner hole define a first gap and a second gap respectively disposed upstream and downstream in respect with a flowing direction of the exhaust gas in the inner pipe, said second gap being smaller than the first gap.

17. The exhaust pipe as set forth in claim 10, wherein said external member includes an oxygen sensor for detecting an oxygen concentration in the exhaust gas flowing within the inner pipe.

16. An exhaust pipe having an outer pipe, an inner pipe extending in the outer pipe, said inner pipe permitting a passage of exhaust gas therethrough, said outer pipe and said inner pipe respectively having an outer hole and an inner hole aligned with each other, said outer pipe having an outer surface and an inner surface around a peripheral edge of the outer hole, said inner pipe having an outer surface and an inner surface around a peripheral edge of the inner hole, an outer surface of the inner pipe being separated from an inner surface of the outer pipe by a space along the substantially entire length of the inner pipe and the outer pipe, a cylindrical member secured to the outer pipe in alignment with the outer hole, and said cylindrical member having a connecting hole axially extending through the member to connect an external member with an inner space of the inner pipe, wherein said connecting hole connects with the inner space of the inner pipe by way of the outer hole and the inner hole, and wherein said outer pipe has a first end and a second end respectively disposed upstream and downstream with respect to a flowing direction of the exhaust gas, and said inner pipe has a third end and a fourth end respectively disposed upstream and downstream with respect to the flowing direction of the exhaust gas, and wherein said first end and said third end are connected to each other and said second end and said fourth end are movable relative to each other, said inner pipe being axially movable relative to the outer pipe based on a thermal expansion of the inner pipe resulting from the exhaust gas, said exhaust pipe comprising:

seal means for sealing between the inner hole and the outer hole, said seal means being interposed between the outer surface around the peripheral edge of the inner hole and the cylindrical member secured to the outer pipe; and

said seal means being in slidable contact with at least one of the outer surface around the peripheral edge of the inner hole and the cylindrical member.

18. An exhaust pipe having an outer pipe, an inner pipe extending in the outer pipe, said inner pipe permitting a passage of exhaust gas therethrough, said outer pipe and said inner pipe respectively having an outer hole and an inner hole aligned with each other, said outer pipe having an outer surface and an inner surface around a peripheral edge of the outer hole, said inner pipe having an outer surface and an inner surface around a peripheral edge of the inner hole, an outer surface of the inner pipe being separated from an inner surface of the outer pipe by a space along the substantially entire length of the inner pipe and the outer pipe, a cylindrical member secured to the outer pipe in alignment with the outer hole, and said cylindrical member having a connecting hole axially extending through the member to connect an external member with an inner space of the inner pipe, wherein said connecting hole connects with the inner space of the inner pipe by way of the outer hole and the inner hole, and wherein said inner pipe is axially moveable relative to the outer pipe based on a thermal expansion of the inner pipe resulting from the exhaust gas, said exhaust pipe comprising:

said cylindrical member being inserted into the outer hole;

said cylindrical member having an end surface, wherein said end surface slidably contacts said outer surface around the peripheral edge of the inner hole;

said connecting hole of the cylindrical member having a peripheral edge; and

said inner hole having a diameter larger than a diameter of the connecting hole and disposed so as to keep said peripheral edge of the connecting hole apart said peripheral edge of the inner hole.

19. The exhaust pipe as set forth in claim 18 further including a heat insulator interposed between the outer pipe and the inner pipe.

20. The exhaust pipe as set forth in claim 18, wherein said outer pipe and said inner pipe respectively have first ends connected to each other and second ends movable relative to each other.

21. The exhaust pipe as set forth in claim 18, wherein said external member includes an oxygen sensor for detecting an oxygen concentration in the exhaust gas flowing within the inner pipe.

22. An exhaust pipe having an outer pipe, an inner pipe extending in the outer pipe, said inner pipe permitting a passage of exhaust gas therethrough, said outer pipe and said inner pipe respectively having an outer hole and an inner hole aligned with each other, said outer pipe having an outer surface and an inner surface around a peripheral edge of the outer hole, said inner pipe having an outer surface and an inner surface around a peripheral edge of the inner hole, an outer surface of the inner pipe being separated from an inner surface of the outer pipe by a space along the substantially entire length of the inner pipe and the outer pipe, a cylindrical member secured to the outer pipe in alignment with the outer hole, and said cylindrical member having a connecting hole axially extending through the member to connect an external member with an inner space of the inner pipe, wherein said connecting hole connects with the inner space of the inner pipe by way of the outer hole and the inner hole, and wherein said inner pipe is axially moveable relative to the outer pipe based on a thermal expansion of the inner pipe resulting from the exhaust gas, said exhaust pipe comprising:

said cylindrical member being inserted into the outer hole;

said cylindrical member having an end surface, wherein said end surface slidably contact said outer surface around the peripheral edge of the inner hole; and

said cylindrical member including a pipe joint having a cylindrical portion and a funnel portion outwardly flared form the cylindrical portion, wherein said cylindrical portion is fitted within the outer hole and wherein said funnel portion includes the end surface surrounding the inner hole.

23. The exhaust pipe as set forth in claim 22 further comprising:

said cylindrical portion and said funnel portion respectively having a first hole and a second hole, wherein said first hole and said second hole form said connecting hole of the cylindrical member each other;

said second hole having a peripheral edge; and

said inner hole having a diameter smaller than a diameter of the second hole and disposed so as to keep said peripheral edge of the second hole apart said peripheral edge of the inner hole.

24. The exhaust pipe as set forth in claim 22 further including a heat insulator interposed between the outer pipe and the inner pipe.

25. The exhaust pipe as set forth in claim 22, wherein said outer pipe and said inner pipe respectively have first ends connected to each other and second ends movable relative to each other.

26. The exhaust pipe as set forth in claim 22, wherein said external member includes an additional pipe connected to said pipe joint to discharge the exhaust gas flowing in the inner pipe.