Multi-layer piezoelectric transformer

• US 5,834,882 A
• Filed: 05/27/1997
• Issued: 11/10/1998
• Est. Priority Date: 12/11/1996
• Status: Expired due to Term

• Current Assignee: Face International Corp.
• Original Assignee: Face International Corp.
• Inventors: Bishop, Richard P.
• Primary Examiner(s): Dougherty, Thomas M.
• Application Number:
  US08/864,029
• Time in Patent Office: 532 Days
• Field of Search: 310/331-333, 310/359, 310/366, 310/363
• US Class Current: 310/359
• CPC Class Codes: H10N 30/40 with electrical input and electrical output, e.g. functioning as transformers

Abstract

A multi-layer piezoelectric transformer device includes first and second electroactive members having electrodes bonded to each of their opposing major faces; and a bonding layer disposed therebetween. The first and second electroactive members are polarized in a thickness direction, between their two major faces, such that when energized by an electric field the first and second electroactive members longitudinally strain. The first and second electroactive members are arranged such that deformation of one electroactive member results in corresponding deformation of the other electroactive member. The device provides substantial transformation ratios in which relatively high power may be transferred in relation to the size of the unit, operability over wide input and output frequency bandwidths, and electrical isolation of the voltage and current at the input to the device from the voltage and current at the output of the device.

Claims

1. A transformer comprising:

a first electroactive member having two opposing major faces which are disposed on the opposite sides of a first longitudinal axis;

a second electroactive member having two opposing major faces which are disposed on the opposite sides of a second longitudinal axis;

wherein an electrode is bonded to each of said two opposing major faces of said first electroactive member;

and wherein an electrode is bonded to each of said two opposing major faces of said second electroactive member;

said first electroactive member being polarized transversely in a thickness direction between said two opposing major faces of said first electroactive member, such that said first electroactive member longitudinally strains when a voltage is applied across said two opposing major faces of said first electroactive member;

said second electroactive member being polarized transversely in a thickness direction between said two opposing major faces of said second electroactive member, such that said second electroactive member longitudinally strains when a voltage is applied across said two opposing major faces of said second electroactive member, said second electroactive member being polarized in a direction substantially parallel to said first electroactive member;

wherein said first electroactive member is mechanically bonded to said second electroactive member by a bonding layer, said bonding layer being disposed between a first major face of said first electroactive member and a first major face of said second electroactive member.

2. The device according to claim 1,

wherein said first and second electroactive members comprise a piezoelectric material.

3. The device according to claim 2,

wherein said bonding layer comprises a first electrically conductive member.

4. The device according to claim 3,

wherein said bonding layer further comprises a second electrically conductive member, and a dielectric layer, wherein said dielectric layer is disposed between said first and second electrically conductive members and wherein said first electrically conductive member is in electrical communication with said first major face of said first electroactive member and said second electrically conductive member is in electrical communication with said first major face of said second electroactive member.

5. The device according to claim 1,

wherein said bonding layer comprises pre-stressing means for applying a longitudinal compressive stress to said first and second electroactive members.

6. The device according to claim 5,

wherein said pre-stressing means comprise a thermoplastic copolyimide material having a melting point above 100 degrees Celsius.

7. The device according to claim 6,

wherein said pre-stressing means further comprises a first electrically conductive member.

8. The device according to claim 7,

wherein said pre-stressing means further comprises a second electrically conductive member, and a dielectric layer, wherein said dielectric layer is disposed between said first and second electrically conductive members and wherein said first electrically conductive member is in electrical communication with said first major face of said first electroactive member and said second electrically conductive member is in electrical communication with said first major face of said second electroactive member.

9. The device according to claim 7,

further comprising a pre-stress layer bonded to a second surface of said first electroactive member, wherein said pre-stress layer applies a longitudinal compressive stress to said first electroactive member or wherein said pre-stress layer is bonded to a second surface of said second electroactive member, wherein said pre-stress layer applies a longitudinal compressive stress to said second electroactive member.

10. The device according to claim 9,

wherein said pre-stress layer comprises a thermoplastic copolyimide material having a melting point above 100 degrees Celsius.

11. The device according to claim 10,

wherein said pre-stress layer further comprises a third electrically conductive member.