Ratchet mechanism for screwdrivers and the like

• US 5,836,430 A
• Filed: 01/13/1997
• Issued: 11/17/1998
• Est. Priority Date: 01/13/1997
• Status: Expired due to Fees

• Current Assignee: CAMCAR Intellectual Properties, LLC
• Original Assignee: MaxTech, Inc.
• Inventors: Vasudeva, Kailash C.
• Primary Examiner(s): Lorence, Richard M.
• Application Number:
  US08/782,814
• Time in Patent Office: 673 Days
• Field of Search: 192/43, 192/43.1, 192/43.2, 81/58, 81/58.4, 81/62, 81/63.1
• US Class Current: 192/43.2
• CPC Class Codes: B25B 13/463 a pawl engaging an externally toothed wheel
• CPC Class Codes: B25B 15/04 with ratchet action
• CPC Class Codes: F16D 41/18 with non-hinged detent F16D41/02, F16D41/24 take precedence

Abstract

The ratchet mechanism has a body which is secured to the tool'"'"'s handle, and an output shaft which extends axially from the distal end of the body. The output shaft has a splined portion which is secured rotatably within a generally cylindrical axial cavity in the distal end of the body. Two pins are mounted to project through the body of the mechanism, on a rocker for example. Depending on the position of the rocker, one or the other or both of the pins extend(s) into the splines. The pins are configured such that one permits rotation of the splined portion in one direction and prevents rotation in the opposite direction, and the other pin permits rotation in the opposite direction and prevents rotation in the first direction. There are thus three operating positions, namely "left", "right" and "locked".

Claims

1. A ratchet mechanism, comprising:

a body having a generally cylindrical axial opening in a distal end thereof;

an output shaft having a splined portion secured rotatably within said opening, said splined portion having a plurality of axial splines;

two pins mounted on a rocker for radial movement through a wall of said body into and out of said splines, said pins being configured such that one pin permits rotation of the splined portion in a first direction and prevents rotation in the opposite direction, and the other pin permits rotation in the opposite direction and prevents rotation in the first direction;

said rocker being pivotally mounted to pivot between two extreme positions about a lateral axis, in which positions one or the other of the pins extends fully into the splines, and said rocker being positioned at least partially within said wall of said body so as to restrict any rotation about the axis of said body.

2. A ratchet mechanism as recited in claim 1, where said rocker has an intermediate position between said extreme positions, in which intermediate position said pins each extend sufficiently into said splines to prevent rotation in their respective rotation-preventing directions.

3. A ratchet mechanism as recited in claim 1, where said rocker is sufficiently secured in each extreme position via a seating to substantially restrict accidental dislocation therefrom.

4. A ratchet mechanism as recited in claim 2, where said rocker is sufficiently secured in each extreme position and in said intermediate position via a seating to substantially restrict accidental dislocation therefrom.

5. A ratchet mechanism as recited in claim 3, where said seating is by virtue of a ball-spring arrangement between said rocker and said wall, one of said rocker and said wall having a spring-biased ball arranged to engage one of at least two depressions in the other of said rocker and said wall.

6. A ratchet mechanism as recited in claim 4, where said seating is by virtue of a ball-spring arrangement between said rocker and said wall, one of said rocker and said wall having a spring-biased ball arranged to engage one of three depressions in the other of said rocker and said wall.

7. A ratchet mechanism as recited in claim 1, where said pins each have an angled bottom as viewed from a side of the mechanism, such that when said rocker is pivoted to position a pin in the splines, the bottom of the pin is approximately parallel to the bottom of the splines, for maximum engagement, and where said pins as viewed from the axis of the mechanism present a ramp in one direction, to permit ratcheting, and a flat surface parallel to the axis of the pin to catch on a spline to prevent ratcheting.

8. A ratchet mechanism as recited in claim 2, where said pins each have an angled bottom as viewed from a side of the mechanism, such that when said rocker is pivoted to position a pin in the splines, the bottom of the pin is approximately parallel to the bottom of the splines, for maximum engagement, and where said pins as viewed from the axis of the mechanism present a ramp in one direction, to permit ratcheting, and a flat surface parallel to the axis of the pin to catch on a spline to prevent ratcheting.

9. A ratchet mechanism as recited in claim 3, where said pins each have an angled bottom as viewed from a side of the mechanism, such that when said rocker is pivoted to position a pin in the splines, the bottom of the pin is approximately parallel to the bottom of the splines, for maximum engagement, and where said pins as viewed from the axis of the mechanism present a ramp in one direction, to permit ratcheting, and a flat surface parallel to the axis of the pin to catch on a spline to prevent ratcheting.

10. A ratchet mechanism as recited in claim 4, where said pins each have an angled bottom as viewed from a side of the mechanism, such that when said rocker is pivoted to position a pin in the splines, the bottom of the pin is approximately parallel to the bottom of the splines, for maximum engagement, and where said pins as viewed from the axis of the mechanism present a ramp in one direction, to permit ratcheting, and a flat surface parallel to the axis of the pin to catch on a spline to prevent ratcheting.

11. A ratchet mechanism as recited in claim 5, where said pins each have an angled bottom as viewed from a side of the mechanism, such that when said rocker is pivoted to position a pin in the splines, the bottom of the pin is approximately parallel to the bottom of the splines, for maximum engagement, and where said pins as viewed from the axis of the mechanism present a ramp in one direction, to permit ratcheting, and a flat surface parallel to the axis of the pin to catch on a spline to prevent ratcheting.

12. A ratchet mechanism as recited in claim 6, where said pins each have an angled bottom as viewed from a side of the mechanism, such that when said rocker is pivoted to position a pin in the splines, the bottom of the pin is approximately parallel to the bottom of the splines, for maximum engagement, and where said pins as viewed from the axis of the mechanism present a ramp in one direction, to permit ratcheting, and a flat surface parallel to the axis of the pin to catch on a spline to prevent ratcheting.