Hand-held stent crimper

• US 5,836,952 A
• Filed: 08/21/1996
• Issued: 11/17/1998
• Est. Priority Date: 08/21/1996
• Status: Expired due to Term

• Current Assignee: Cordis Corporation (Cardinal Health, Inc.)
• Original Assignee: Cordis Corporation (Cardinal Health, Inc.)
• Inventors: Davis, Horace R., Reed, Phillip G.
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): Woo, Julian W.
• Application Number:
  US08/700,816
• Time in Patent Office: 818 Days
• Field of Search: 606/1, 606/108, 606/191, 606/194, 606/198, 53/204, 53/209, 53/211, 53/213, 53/214, 53/203
• US Class Current: 606/108
• CPC Class Codes: A61F 2/9522 Means for mounting a stent or stent-graft onto or into a placement instrument
• CPC Class Codes: A61F 2/9526 using a mandrel
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts

Abstract

A stent crimper is provided for loading a stent onto a catheter in order to provide a stenting assembly that is suitable for use in procedures in conjunction with percutaneous transluminal angioplasty and percutaneous transluminal coronary angioplasty catheters. The crimper has a stent holding member or sheath which supports the stent by its exterior surface so that a balloon of a catheter can be slid within the stent. An elongated wrapping member or belt winds around the sheath. By properly manipulating the belt, the belt applies generally cylindrical radially directed forces onto the sheath and thus onto the stent within the sheath, as well as the balloon beneath the stent, in order to crimp the stent onto the balloon. A procedure is also illustrated by which a stent is crimped onto the balloon by a hand-held crimper which can be discarded after stent delivery and crimping has been completed.

Claims

1. A crimper for receiving a catheter and for placing and crimping a balloon-deployable device onto a catheter, the crimper comprising:

a guide member having a longitudinal axis generally coinciding with a longitudinal feed axis of the crimper;

a holding member positioned with respect to said guide member so as to accommodate a balloon-deployable device such as a stent and a catheter slidingly inserted along said guide member, into said crimper, and into a balloon-deployable device along said crimper longitudinal feed axis;

an elongated wrapping member which wraps substantially around said holding member so as to generally define a substantially cylindrical compression site lying along said longitudinal feed axis of the crimper; and

a moving and guiding assembly along which the elongated wrapping member passes and by which the elongated wrapping member imparts a cylindrical compressive force onto said holding member and a balloon-deployable device positioned therewithin, whereby a balloon-deployable device is crimped onto the catheter.

2. The crimper in accordance with claim 1, wherein said moving and guiding assembly includes a pair of pinch rollers over which the elongated wrapping member is fed, and said substantially cylindrical compression site is along a portion of the elongated wrapping member which moves between the pair of pinch rollers.

3. The crimper in accordance with claim 2, wherein said substantially cylindrical compression site is at a loop of the elongated wrapping member.

4. The crimper in accordance with claim 3, wherein said elongated wrapping member is a belt and said holding member is a sheath.

5. The crimper in accordance with claim 1, wherein said moving and guiding assembly includes a drive shaft and knob assembly which is rotatable within the crimper by manual turning of said knob, and one end of said elongated wrapping member is secured to said drive shaft.

6. The crimper in accordance with claim 5, further including clutch components which permit rotation of the drive shaft and knob assembly in one direction and prevent rotation thereof in an opposite direction.

7. The crimper in accordance with claim 1, wherein said moving and guiding assembly further includes a member for imparting frictional drag onto a trailing portion of the elongated wrapping member.

8. The crimper in accordance with claim 1, wherein said moving and guiding assembly includes a drive shaft and knob assembly which is rotatable within the crimper by manual turning of said knob, one end of said elongated wrapping member is secured to said drive shaft, and said moving and guiding assembly further includes a member for imparting frictional drag onto a trailing portion of the elongated wrapping member.

9. The crimper in accordance with claim 2, wherein said moving and guiding assembly includes a drive shaft and knob assembly which is rotatable within the crimper by manual turning of said knob, one end of said elongated wrapping member is secured to said drive shaft, and said moving and guiding assembly further includes a member for imparting frictional drag onto a trailing portion of the elongated wrapping member.

10. The crimper in accordance with claim 4, wherein said moving and guiding assembly includes a drive shaft and knob assembly which is rotatable within the crimper by manual turning of said knob, one end of said elongated wrapping member is secured to said drive shaft, and said moving and guiding assembly further includes a member for imparting frictional drag onto a trailing portion of the elongated wrapping member.

11. The crimper in accordance with claim 1, wherein said guide member is a guide wire located along said longitudinal feed axis, said holding member is a sheath, a cylindrical space is provided between the guidewire and the sheath, and the catheter is slidably accommodated within said cylindrical space.

12. The crimper in accordance with claim 11, further including a stent as a balloon-deployable device, said stent having an outside surface which engages an inside surface of the sheath, and wherein said cylindrical space is defined between an inside surface of the stent and said guide wire.

13. The crimper in accordance with claim 1, further including markings on an external portion of the crimper, which markings indicate the position of a balloon-deployable device within said crimper.

14. The crimper in accordance with claim 1, further including a gripping mechanism at an entry end portion of said crimper, said gripping mechanism applying a generally radially directed gripping force onto a catheter positioned within the crimper.

15. The crimper in accordance with claim 14, wherein said gripping mechanism applied gripping force permits catheter rotation in response to movement of said elongated wrapping member along said holding member.

16. The crimper in accordance with claim 15, wherein said gripping mechanism includes a movable clamp member which is biased for applying the generally radially directed gripping force.

17. The crimper in accordance with claim 1, wherein said holding member is made of a material which is more compliant than material of said elongated wrapping member.

18. A crimper for receiving a catheter and for placing and crimping a balloon-deployable device onto a catheter, the crimper comprising:

a guide member having a longitudinal axis generally coinciding with a longitudinal feed axis of the crimper;

a holding sheath positioned with respect to said guide member so as to accommodate balloon-deployable device such as a stent and a catheter slidingly inserted along said guide member, into said crimper, and into said balloon-deployable device along said crimper longitudinal feed axis;

an elongated wrapping belt which wraps around substantially the circumference of said holding sheath so as to generally define a substantially cylindrical compression belt loop lying along said longitudinal feed axis of the crimper; and

a moving and guiding assembly by which the elongated wrapping belt imparts a cylindrical compressive force onto said holding sheath and said balloon-deployable device positioned therewithin, whereby the balloon-deployable device is crimped onto the catheter, said moving and guiding assembly including a pair of pinch rollers over which the elongated wrapping belt is fed, said substantially cylindrical compression belt loop being between the pair of pinch rollers, said moving and guiding assembly further including a drive shaft and knob assembly which is rotatable within the crimper by manual turning of said knob, a leading end of said elongated wrapping belt being secured to said drive shaft, and a trailing length of the elongated wrapping belt engages a member for imparting frictional drag onto the trailing length of the elongated wrapping belt.

19. The crimper in accordance with claim 18, wherein said member for imparting frictional drag onto the elongated wrapper member is a rod over which said elongated wrapping belt passes.

20. The crimper in accordance with claim 19, further including a plurality of said rods, and said elongated wrapping belt is threaded between said rods.

21. The crimper in accordance with claim 18, further including a gripping mechanism at an entry end portion of said crimper, said gripping mechanism applying a generally radially directed force onto a catheter positioned within the crimper.

22. A crimper and balloon-deployable device, the crimper comprising:

a balloon-deployable device such as a stent;

a guide member having a longitudinal axis generally coinciding with a longitudinal feed axis of the crimper;

a holding member positioned with respect to said guide member so as to accommodate said balloon-deployable device and a catheter slidingly inserted along said guide member, into said crimper, along said crimper longitudinal feed axis;

an elongated wrapping member which wraps substantially around said holding member so as to generally define a substantially cylindrical compression site lying along said longitudinal feed axis of the crimper; and

a moving and guiding assembly along which the elongated wrapping member passes and by which the elongated wrapping member imparts a cylindrical compressive force onto said holding member and said balloon-deployable device positioned therewithin, whereby said balloon-deployable device is crimped onto the catheter.

23. The crimper and device in accordance with claim 22, wherein said moving and guiding assembly includes a pair of pinch rollers over which the elongated wrapping member is fed, and said substantially cylindrical compression site is along a portion of the elongated wrapping member which moves between the pair of pinch rollers.

24. The crimper and device in accordance with claim 23, wherein said substantially cylindrical compression site is at a loop of the elongated wrapping member.

25. The crimper and device in accordance with claim 24, wherein said elongated wrapping member is a belt and said holding member is a sheath.

26. The crimper and device in accordance with claim 22, wherein said moving and guiding assembly further includes a member for imparting frictional drag onto a trailing portion of the elongated wrapping member.

27. The crimper and device in accordance with claim 22, wherein said balloon-deployable device has an inside surface and has an outside surface which engages an inside surface of said holding member, said guide member is a guide wire located along said longitudinal feed axis, a cylindrical space is provided between the guidewire and the sheath, said cylindrical space being defined by said inside surface of the balloon-deployable device and said guidewire, and the catheter is slidably accommodated within said cylindrical space.

28. A procedure for crimping a balloon-deployable device onto a catheter, comprising the steps of:

inserting a balloon-deployable device within a stent holding member so that the outside surface of the balloon-deployable device and the inside surface of holding member engage each other so as to provide an assembly of said balloon-deployable device and said holding member;

positioning said assembly within a crimper having an elongated wrapping member which engages the outside surface of the holding member;

inserting a catheter into the crimper and into the balloon-deployable device of said assembly;

moving the elongated wrapping member over the holding member while the elongated wrapping member imparts radially directed forces onto the holding member;

continuing said moving step until said radially directed forces collapse the holding member and the balloon-deployable device therewithin onto the catheter, thereby crimping the balloon-deployable device onto the catheter; and

withdrawing from the crimper the catheter and the balloon-deployable device crimped thereonto.

29. The procedure in accordance with claim 28, wherein the inserting step aligns a balloon of the catheter with the balloon-deployable device such that the balloon-deployable device overlies at least a portion of the balloon.

30. The procedure in accordance with claim 28, wherein, during said removing step, the holding member remains within the crimper and is thereby separated from the balloon-deployable device which has been crimped onto the catheter.

31. The procedure in accordance with claim 28, wherein said moving step includes spinning a knob in order to rotate the elongated wrapping member around a drive shaft.

32. The procedure in accordance with claim 28, further including mechanically gripping a portion of the catheter prior to said moving step.

33. The procedure in accordance with claim 29, further including designating the location of the balloon-deployable device within the crimper, and utilizing said designating step in order to position the balloon of the catheter with respect to the balloon-deployable device such that the longitudinal center of the balloon-deployable device and the longitudinal center of the balloon generally coincide.