Back-coupled illumination system with light recycling

• US 5,839,823 A
• Filed: 03/26/1996
• Issued: 11/24/1998
• Est. Priority Date: 03/26/1996
• Status: Expired due to Fees

• Current Assignee: Alliedsignal Inc. (Honeywell International Inc.)
• Original Assignee: Alliedsignal Inc. (Honeywell International Inc.)
• Inventors: Hou, Janpu, Unger, Waltraud Rosalie, Kuper, Jerry Wayne
• Primary Examiner(s): CARIASO, ALAN B
• Application Number:
  US08/622,131
• Time in Patent Office: 973 Days
• Field of Search: 349/57, 349/62, 349/64, 349/95, 349/63, 359/619, 359/625, 359/638, 359/639, 359/640, 362/299, 362/300, 362/303, 362/308, 362/309, 362/327, 362/328, 362/332-334, 362/336-340, 362/342, 362/343, 362/346, 362/268
• US Class Current: 362/327
• CPC Class Codes: F21V 11/06 using crossed laminae or strips , e.g. grid-shaped louvers; using lattices or honeycombs
• CPC Class Codes: F21V 11/14 with many small apertures
• CPC Class Codes: F21V 17/101 permanently, e.g. welding, gluing or riveting
• CPC Class Codes: F21V 5/002 using microoptical elements for redirecting or diffusing light
• CPC Class Codes: F21V 5/005 using microprisms
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21Y 2103/00 Elongate light sources, e.g. fluorescent tubes
• CPC Class Codes: F21Y 2103/37 U-shaped
• CPC Class Codes: F21Y 2113/00 Combination of light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02F 1/133507 Films for enhancing the luminance
• CPC Class Codes: G02F 1/133605 including specially adapted reflectors
• CPC Class Codes: G02F 1/133607 the light controlling member including light directing or refracting elements, e.g. prisms or lenses

Abstract

The light output of a back-coupled illumination system is improved by recycling reflected and misdirected light rays. A reflector at the light source and an array of microprisms having reflective elements therebetween efficiently redirect errant light rays to increase the total available light output and improve efficiency. Both specular and diffuse reflective materials may be used in combination to enhance light output.

Claims

1. An illumination system comprising:

(a) a light source;

(b) a reflector located in close proximity to the light source;

(c) a light-directing assembly in close proximity to the light source and comprising a plurality of microprisms, each microprism comprising an input surface that admits light radiating from the light source, an output surface distal from and parallel to the input surface, and at least one sidewall disposed between and contiguous with the input and output surfaces and forming an obtuse tilt angle with respect to the input surface and further positioned for effecting total reflection of the light rays received by the input surface, the sidewalls of the microprisms defining interstitial regions between the microprisms;

(d) at least one blocking means positioned to block the passage of light through the sidewalls; and

(e) an optical means, located between the light source and the light-directing assembly, for reducing the transmission of light from the light source to the light-directing assembly.

2. An illumination system as set forth in claim 1, wherein the optical means is an optical element fabricated from diffuse or partially reflective material or a combination of diffuse or partially reflective materials.

3. An illumination system as set forth in claim 1, wherein the light source is encapsulated in an optically-transmissive material having an index of refraction greater than one and the material is contiguous with the input surfaces of the microprisms.

4. An illumination system as set forth in claim 1, wherein the illumination assembly further comprises intermediate optical means, located between the light source and the light-directing assembly, for restricting the angular distribution of the light transmitted to the light-directing assembly.

5. An illumination system as set forth in claim 4, wherein the indices of refraction of the light-directing assembly and the intermediate optical means are selected such that their ratio is increased with respect to the index of refraction of the medium surrounding the light source.

6. An illumination system as set forth in claim 5, wherein the illumination assembly further comprises a light-reducing optical means, located between the light source and the intermediate optical means.

7. An illumination system as set forth in claim 1, wherein the input surfaces of the microprisms define an arc complementary with respect to the angular distribution of the radiation of light from the light source.

8. An illumination system, comprising:

(a) a light source;

(b) a parabolic reflector positioned about the light source and oriented to direct reflected light towards the input surfaces of the microprisms;

(c) a light-directing assembly in close proximity to the light source and comprising a plurality of microprisms, each microprism comprising an input surface that admits light radiating from the light source, an output surface distal from and parallel to the input surface, and at least one sidewall disposed between and contiguous with the input and output surfaces and forming an obtuse tilt angle with respect to the input surface and further positioned for effecting total reflection of the light rays received by the input surface, the sidewalls of the microprisms defining interstitial regions between the microprisms;

a base wall having two surfaces, where the output surfaces of the microprisms adjoin one surface of the base wall;

(d) at least one blocking means for blocking the passage of light through the sidewalls, wherein the blocking means is selected from the group comprising a reflective coating on the sidewalls, a reflective lining on the sidewalls, a solid filler material in the interstitial regions, a reflective mask adjacent the input surfaces of the microprisms, and combinations thereof; and

(e) a lens assembly comprising a plurality of lenses, wherein the lens assembly adjoins the other surface of the base wall.