Decoration and printing on polyolefin surfaces

• US 5,840,142 A
• Filed: 11/22/1996
• Issued: 11/24/1998
• Est. Priority Date: 11/22/1996
• Status: Expired due to Term

• Current Assignee: Michael J. Stevenson
• Original Assignee: Matthew P. Stevenson, Michael J. Stevenson, Robert A. Reeves
• Inventors: Stevenson, Matthew P., Reeves, Robert A., Stevenson, Michael J.
• Primary Examiner(s): MAYES, MELVIN C
• Application Number:
  US08/754,159
• Time in Patent Office: 732 Days
• Field of Search: 156/235, 156/237, 156/239, 156/240, 156/277, 156/272.2, 427/224, 427/375, 427/393.5, 427/412.3, 427/416, 427/559, 427/258, 101/34, 101/487, 101/492
• US Class Current: 156/237
• CPC Class Codes: B05D 3/0263 with IR heaters
• CPC Class Codes: B05D 3/08 by flames
• CPC Class Codes: B05D 5/06 to obtain multicolour or other optical effects B05D5/02 takes precedence
• CPC Class Codes: B05D 7/02 to macromolecular substances, e.g. rubber treatment or coating of shaped articles made of macromolecular substances C08J7/00
• CPC Class Codes: B41M 1/12 Stencil printing; Silk-screen printing
• CPC Class Codes: B41M 3/12 Transfer pictures or the like, e.g. decalcomanias processes for producing decorative surface effects B44C1/00; B41M5/0256 takes precedence
• CPC Class Codes: B41M 7/00 After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock pre-treatment or treatment during printing B41M5/0011; printers for treating or overcoating copy materials before, during or after printing B41J11/0015
• CPC Class Codes: B41M 7/0027 using protective coatings or layers by lamination or by fusion of the coatings or layers
• CPC Class Codes: B41M 7/0054 using protective coatings or film forming compositions cured by thermal means, e.g. infrared radiation, heat
• CPC Class Codes: B44C 1/1712 Decalcomanias applied under heat and pressure, e.g. provided with a heat activable adhesive

Abstract

There is disclosed a method for the permanent application of indicia to the surface of the polyolefin object by applying pigmented material to the surface in an indica pattern, preferably from a transfer sheet. Preferably the pigmented material is a mixture of finely divided pigment, hydrocarbon wax and finely divided polyolefin. The polyolefin surface bearing the indicia is coated with a coating mixture comprising a mixture of polyolefin and a binder such as a rosin or wax. Thereafter, the coated, indicia-bearing polyolefin surface is surface-heated to a temperature sufficient to fuse the coating and incorporate the coating and indicia permanently into the polyolefin object. The heating can be performed by passing a heat source across the surface.

Claims

1. The method for the permanent application of indicia to a surface of a polyolefin object which comprises:

a. applying indicia formed of a mixture of finely divided polyolefin, pigment and wax to said surface to provide an indicia-bearing area thereof;

b. providing a coating over said indicia-bearing area of a coating mixture consisting essentially of from 1 to 99 weight percent polyolefin and the remaining weight percent being a binder selected from the group consisting of rosins, aromatic and aliphatic hydrocarbon resins and waxes, and terpene base resins to obtain a coated, indicia-bearing area;

c. heating the coated, indicia-bearing area by exposing the surface of said polyolefin object to atmospheric pressure heating at a temperature sufficient to fuse said coating and incorporate said coating and said indicia permanently into said surface.

2. The method of claim 1 wherein said polyolefin object is a polyethylene object.

3. The method of claim 2 wherein said step of heating comprises surface heating of said polyethylene object by the intermittent application of heat thereto at spaced time intervals sufficient to avoid thermal distortion of said object.

4. The method of claim 3 wherein said heating is performed by passing a flame across said surface.

5. The method of claim 3 wherein said heating is performed by infrared radiation from a high temperature source.

6. The method of claim 3 wherein said indicia mixture comprises a mixture of from 20 to 35 weight percent finely divided pigment, 50 to 60 weight percent hydrocarbon wax, and 20 to 30 weight percent finely divided polyethylene.

7. The method of claim 3 wherein said indicia mixture comprises a mixture of from 10 to 50 weight percent finely divided pigment, 30 to 60 weight percent hydrocarbon wax, and 30 to 60 weight percent finely divided polyethylene.

8. The method of claim 2 wherein said indicia is applied to said area of the surface of said polyethylene object from a transfer sheet by the application of the transfer sheet bearing said indicia onto said area and compressing said indicia against said area to transfer said indicia from said sheet to said area, and removing said sheet from said surface, leaving said indicia deposited thereon.

9. The method of claim 8 wherein said compression of said indicia is performed by rubbing against said sheet.

10. The method of claim 9 wherein said rubbing is performed with a burnishing tool.

11. The method of claim 8 including the preparation of said transfer sheet by the silk screen printing of a reverse image of said indicia onto a flexible sheet material.