Temperature-compensated thermochromic battery tester

• US 5,841,285 A
• Filed: 07/25/1997
• Issued: 11/24/1998
• Est. Priority Date: 07/25/1997
• Status: Expired due to Term

• Current Assignee: Energizer Brands, LLC (Energizer Holdings, Inc.)
• Original Assignee: Eveready Battery Company Incorporated (Energizer Holdings, Inc.)
• Inventors: Bailey, John C.
• Primary Examiner(s): Do, Diep N.
• Application Number:
  US08/900,439
• Time in Patent Office: 487 Days
• Field of Search: 324/96, 324/104, 324/435, 320/48, 320/DIG. 18, 340/636, 345/87, 345/88, 345/89, 345/104, 429/90, 429/93, 374/162, 116/206, 116/216
• US Class Current: 324/435
• CPC Class Codes: G01D 7/005 Indication of measured value by colour change
• CPC Class Codes: G01R 31/385 Arrangements for measuring battery or accumulator variables for monitoring G01R31/382
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 10/488 Cells or batteries combined with indicating means for external visualization of the condition, e.g. by change of colour or of light density
• CPC Class Codes: H01M 6/5044 Cells or batteries structurally combined with cell condition indicating means
• CPC Class Codes: H01M 6/505 Cells combined with indicating means for external visualization of the condition, e.g. by change of colour or of light intensity
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y10S 320/18 Indicator or display

Abstract

The battery tester of the present invention includes a heating element coupled to opposite terminals of a battery for generating heat in response to current supplied from the battery, and an indicator provided in proximity to the heating element. The indicator has a visual property that changes in response to the heat generated by the heating element. According to the present invention, at least a portion of the heating element is made of a variable resistivity material having a resistivity that changes in response to ambient temperature. By using a variable resistivity material that has a resistivity that increases as ambient temperature increases, a thermochromic on-label battery tester may be provided that is automatically calibrated to provide an accurate indication of the remaining battery capacity regardless of the ambient temperatures at which the battery tester may be used.

Claims

1. A battery tester comprising:

a heating element adapted to be coupled to opposite terminals of a battery for generating heat in response to current supplied from the battery; and

an indicator overlapping a portion of said heating element, said indicator having a visual property that changes in response to the heat generated by said heating element,

wherein at least a portion of said heating element is made of a variable resistivity material having a resistivity that changes in response to ambient temperature.

2. The battery tester as defined in claim 1, wherein said variable resistivity material has a resistivity that increases as ambient temperature increases.

3. The battery tester as defined in claim 1, wherein said variable resistivity material has a resistivity that decreases with increasing ambient temperature.

4. The battery tester as defined in claim 1, wherein said heating element has at least one switch pad provided at one end for selectively contacting one of the battery terminals.

5. The battery tester as defined in claim 1, wherein said heating element and said indicator are configured for inclusion in a battery label.

6. The battery tester as defined in claim 1, wherein substantially all of said heating element is made of said variable resistivity material.

7. The battery tester as defined in claim 1, wherein said heating element includes a first portion made of said variable resistivity material and a second portion made of a non-variable resistivity material.

8. The battery tester as defined in claim 7, wherein said first portion is electrically coupled in series with said second portion.

9. The battery tester as defined in claim 7, wherein said first portion is electrically coupled in parallel with said second portion.

10. The battery tester as defined in claim 7, wherein said non-variable resistivity material is silver.

11. The battery tester as defined in claim 7, wherein said variable resistivity material is selected from the group consisting of ethylene-ethylacrylate copolymer;

polyolefins and polyolefin-paraffin mixtures, e.g., polyethylene;

polyethylene oxide; and

nylon 66.

12. The battery tester as defined in claim 1, wherein said variable resistivity material is selected from the group consisting of ethylene-ethylacrylate copolymer;

polyolefins and polyolefin-paraffin mixtures, e.g., polyethylene;

polyethylene oxide; and

nylon 66.

13. The battery tester as defined in claim 1, wherein said indicator is made of a thermochromic material that changes color in response to heat generated by said heating element.

14. A battery label comprising:

a label substrate;

a conductive element provided on said label substrate and adapted to be coupled to opposite terminals of a battery, said conductive element changes temperature in response to changes in discharge level of the battery and has a resistivity that changes in response to ambient temperature; and

an indicator provided on said conductive element and having a visual property that changes in response to changes in temperature of said conductive element.

15. The battery label as defined in claim 14, wherein said conductive element has a resistivity that increases as ambient temperature increases.

16. The battery label as defined in claim 14, wherein said conductive element has at least one switch pad provided at one end for selectively contacting one of the battery terminals.

17. The battery label as defined in claim 14, wherein substantially all of said conductive element is made of a variable resistivity material.

18. The battery tester as defined in claim 14, wherein said conductive element includes a first portion made of a variable resistivity material and a second portion made of a non-variable resistivity material.

19. The battery label as defined in claim 18, wherein said first portion is electrically coupled in series with said second portion.

20. The battery label as defined in claim 18, wherein said first portion is electrically coupled in parallel with said second portion.

21. The battery label as defined in claim 18, wherein said variable resistivity material has a resistivity that decreases with increasing ambient temperature.

22. The battery label as defined in claim 18, wherein said non-variable resistivity material is silver.

23. The battery label as defined in claim 18, wherein said variable resistivity material is selected from the group consisting of ethylene-ethylacrylate copolymer;

polyolefins and polyolefin-paraffin mixtures, e.g., polyethylene;

polyethylene oxide; and

nylon 66.

24. The battery label as defined in claim 14, wherein said variable resistivity material is selected from the group consisting of ethylene-ethylacrylate copolymer;

polyolefins and polyolefin-paraffin mixtures, e.g., polyethylene;

polyethylene oxide; and

nylon 66.

25. The battery label as defined in claim 14, wherein said indicator is made of a thermochromic material that changes color in response to heat generated by said conductive element.

26. The battery label as defined in claim 14 and further including a protective layer overlying said label substrate, said conductive element, and said indicator.

27. A battery comprising:

an electrochemical cell having a positive terminal and a negative terminal;

a label substrate adhered to an outer peripheral surface of said electrochemical cell;

a conductive element provided on said label substrate and coupled to said terminals of said electrochemical cell, said conductive element characterized by changing temperature in response to changes in discharge level of said electrochemical cell and having a resistivity that changes in response to changes in ambient temperature; and

an indicator provided on said conductive element and having a visual property that changes in response to changes in temperature of said conductive element.

28. The battery as defined in claim 27, wherein said electrochemical cell is a primary cell.

29. The battery as defined in claim 27, wherein said electrochemical cell is a secondary cell.

30. The battery as defined in claim 27, wherein substantially all of said conductive element is made of a variable resistivity material.

31. The battery as defined in claim 27, wherein said conductive element includes a first portion made of a variable resistivity material and a second portion made of a non-variable resistivity material.

32. The battery as defined in claim 31, wherein said first portion is electrically coupled in series with said second portion.

33. The battery as defined in claim 31, wherein said first portion is electrically coupled in parallel with said second portion.

34. A battery comprising:

an electrochemical cell having a positive terminal and a negative terminal;

a label substrate adhered to an outer peripheral surface of said electrochemical cell;

a heating element provided on said label substrate having first and second ends coupled to opposite terminals of said electrochemical cell, at least one of the ends is formed as a switch pad, said heating element generates heat in response to current supplied from said electrochemical cell; and

a thermochromic indicator layer overlapping a portion of said heating element, said thermochromic indicator layer changes color in response to the heat generated by said heating element,

wherein at least a portion of said heating element has a resistivity that increases with increasing ambient temperature.

35. The battery as defined in claim 34, wherein said heating element includes a first portion made of a variable resistivity material and a second portion made of a non-variable resistivity material.

36. The battery as defined in claim 35, wherein said first portion is electrically coupled in series with said second portion.

37. The battery as defined in claim 35, wherein said first portion is electrically coupled in parallel with said second portion.

38. The battery as defined in claim 35, wherein said non-variable resistivity material is silver.

39. The battery as defined in claim 35, wherein said variable resistivity material is selected from the group consisting of ethylene-ethylacrylate copolymer;

polyolefins and polyolefin-paraffin mixtures, e.g., polyethylene;

polyethylene oxide; and

nylon 66.

40. The battery as defined in claim 34, wherein substantially all of said heating element is made of a variable resistivity material.