Windows based network configuration and control method for a digital control system

• US 5,841,654 A
• Filed: 10/16/1995
• Issued: 11/24/1998
• Est. Priority Date: 10/16/1995
• Status: Expired due to Term

• Current Assignee: Smar Research Corp.
• Original Assignee: Smar Research Corp.
• Inventors: Miranda, Vanderlei L. D., Pagnano, Marco A. O., Verissimo, Ernani Sperandio, Valentin, Gerson, Donaires, Omar Sacilotto
• Primary Examiner(s): Elmore, Reba I.
• Assistant Examiner(s): Marc, McDieunel, Marc, McDieunel
• Application Number:
  US08/543,434
• Time in Patent Office: 1,135 Days
• Field of Search: 364/188, 364/551.01, 395/500, 395/159, 370/85.1, 370/254, 370/257, 370/258, 370/255, 371/20.1
• US Class Current: 700/83
• CPC Class Codes: G05B 19/0426 Programming the control sequence
• CPC Class Codes: G05B 2219/23258 GUI graphical user interface, icon, function bloc editor, labview
• CPC Class Codes: G05B 2219/23414 Pc as detachable program, debug, monitor device for control system
• CPC Class Codes: G05B 2219/24182 Redundancy
• CPC Class Codes: G05B 2219/25014 Fieldbus general name of bus connected to machines, detectors, actuators
• CPC Class Codes: G05B 2219/25067 Graphic configuration control system
• CPC Class Codes: G05B 2219/25228 Scheduling communication on bus
• CPC Class Codes: G05B 2219/25232 DCS, distributed control system, decentralised control unit

Abstract

A system for configuring a process control system, e.g., a Fieldbus network, having intelligent field mounted devices coupled to a data communications bus. A software representation of the process control system to be configured is first designed on a computer. Using the system, a user selects representations of the various field mounted devices to be included in the actual control system. The user then specifies which function blocks of each field mounted device are to be used and how those function blocks are to be linked. The computer is then coupled to the communications bus of the actual control system via an interface device and the configuration and link data are downloaded to the field mounted devices of the control system. The computer can act as a bus master of the communications bus of the control system with the field mounted devices acting as slaves. The computer can also be disconnected from the control system communications bus and the control system will operate with one of the field mounted devices acting as the bus master.

Claims

1. A system for configuring a process control system having intelligent field mounted devices coupled to a data communications bus, the system for configuring comprising:

a computer including a display device, a storage device and a data communications device; and

an interface device for coupling to the data communications device of the computer for communicating data between the computer and the data communications bus of the process control system,

wherein the storage device of the computer stores a program for controlling the computer to;

receive configuration information specifying the field mounted devices and function blocks of the field mounted devices to be included in the process control system;

for each of the specified field mounted devices, retrieve, from the storage device, at least one of first data and second data, the first data indicating at least one input of the field mounted device, the second data indicating at least one output of the field mounted device;

generate a graphical representation of the process control system on the display device using the configuration information; and

download the configuration information to the field mounted devices via the interface device.

2. The system of claim 1, wherein the configuration information further includes tag and address information for each of the field mounted devices and function blocks to be included in the process control system.

3. The system of claim 1, wherein the configuration information further includes parameter information which indicates the values of parameters of each of the function blocks to be included in the process control system.

4. The system of claim 1, wherein the data communications bus is a Fieldbus.

5. The system of claim 1, wherein the program for controlling the computer provides a window-based user interface.

6. The system of claim 1, wherein the computer acts as a master on the data communications bus and the field mounted devices act as slaves.

7. The system of claim 1, wherein the computer is decoupled from the data communications bus after the computer downloads the configuration data to the field mounted devices and one of the field mounted devices acts as a master on the data communications bus.

14. The system of claim 1, wherein the program further controls the computer to:

associate at least a part of the second data of a first one of the field mounted devices with at least a part of the first data of a second one of the field mounted devices based on at least one user-defined instruction.

8. A method for configuring a process control system having intelligent field mounted devices coupled to a data communications bus, the method comprising the steps of:

receiving configuration information specifying the field mounted devices and function blocks of the field mounted devices to be included in the process control system;

for each of the specified field mounted devices, retrieving, from a storage device of a computer, at least one of first data and second data, the first data indicating at least one input of the field mounted device, the second data indicating at least one output of the field mounted device;

generating a graphical representation of the process control system using the configuration information; and

downloading the configuration information to the field mounted devices.

9. The method of claim 8, wherein the configuration information further includes tag and address information for each of the field mounted devices and function blocks to be included in the process control system.

10. The method of claim 8, wherein the configuration information further includes parameter information which indicates the values of parameters of each of the function blocks to be included in the process control system.

11. The method of claim 8, wherein the data communications bus is a Fieldbus.

12. The method of claim 8, wherein the configuration data is received and the graphical representation of the process control system is displayed with a window-based user interface.

13. The method of claim 8, further comprising the step of:

controlling the process control system after the step of downloading the configuration information to the field mounted devices.

15. The method of claim 8, further comprising the step of:

associating at least a part of the second data of a first one of the field mounted devices with at least a part of the first data of a second one of the field mounted devices based on at least one user-defined instruction.