Transplanter

• US 5,842,306 A
• Filed: 11/16/1995
• Issued: 12/01/1998
• Est. Priority Date: 11/17/1994
• Status: Expired due to Fees

• Current Assignee: Kanzaki Kokyukoki Mfg. Co., Ltd. (Yanmar Holdings Co., Ltd.), Yanmar Agricultural Equipment Co. Ltd. (Yanmar Holdings Co., Ltd.)
• Original Assignee: Kanzaki Kokyukoki Mfg. Co., Ltd. (Yanmar Holdings Co., Ltd.), Yanmar Agricultural Equipment Co. Ltd. (Yanmar Holdings Co., Ltd.)
• Inventors: Uchida, Kiyoshi, Onosaka, Takashi, Yamada, Hisaya, Okuno, Kenji, Buno, Setsuo
• Primary Examiner(s): Melius, Terry Lee
• Assistant Examiner(s): Downs, Joanne C.
• Application Number:
  US08/559,372
• Time in Patent Office: 1,111 Days
• Field of Search: 47/65, 47/1.01, 47/1 A, 47/901
• US Class Current: 47/1.01R
• CPC Class Codes: A01C 11/025 Transplanting machines using seedling trays; Devices for removing the seedlings from the trays
• CPC Class Codes: A01G 9/086 Devices for repotting

Abstract

A transplanter(10) for transplanting a plug seedling(G) grown in each cell(14a) of a plug seedling tray(14) to a certain size to a transplanted seedling tray(15) or a pot comprising a plug seedling carrying means(12) for carrying the plug seedling tray(14), a transplanted seedling carrying means(13) spaced at a certain distance from the plug seedling carrying means(12) for carrying the transplanted seedling tray(15) or the pot, a seedling transfer mechanism(30) disposed across the plug seedling carrying means(12) and the transplanted seedling carrying means(13) for transferring the plug seedling from the position above the plug seedling tray(14) to the position above the transplanted seedling tray(15), the seedling transfer mechanism(30) including an endless chain or belt(35) passing above the plug seedling carrying means(12) and the transplanted seedling carrying means(13) and circulating in a plane made at a certain angle with respect to a horizontal plane, the endless chain or belt(35) being provided at its outer peripheral surface with receptacles(36) for containing plug seedlings(G) to be spaced at a predetermined distance with respect to each other, a seedling picking-out mechanism(50) for picking out the plug seedling(G) from the cell(14a) of the plug seedling tray(14) and introducing it into one of the receptacles(36) of the seedling transfer mechanism(30), and a seedling planting mechanism(90) for picking out the plug seedling(G) from the receptacle(36) and planting it in the cell(15a) of the transplanted seedling tray(15) or the pot. The thus constituted transplanter becomes compact, and the transplanting operation can be carried out rapidly.

Claims

1. A transplanter for transplanting a plug seedling grown in a cell of a plug seedling tray containing a plurality of cells to a transplanted seedling tray or a pot, said transplanted seedling tray containing a plurality of cells, said transplanter comprising

a plug seedling carrying means for carrying the plug seedling tray,

a transplanted seedling carrying means spaced from the plug seedling carrying means for carrying the transplanted seedling tray or the pot,

a seedling transfer mechanism disposed across the plug seedling carrying means and the transplanted seedling carrying means for transferring the plug seedling from a position above the plug seedling tray to a position above the transplanted seedling tray or the pot, the seedling transfer mechanism including an endless chain or belt passing above the plug seedling carrying means and the transplanted seedling carrying means and circulating in a plane inclined with respect to a horizontal plane, the endless chain or belt being provided with cupped receptacles on the outer peripheral surface of the endless chain or belt, the cupped receptacles having upwardly directed openings for containing plug seedlings to be spaced a predetermined distance apart,

a seedling picking-out mechanism for picking out the plug seedling from the cell of the plug seedling tray and depositing it into one of the cupped receptacles of the seedling transfer mechanism, and

a seedling planting mechanism for retrieving the plug seedling from the cupped receptacle and planting it in the transplanted seedling tray or the pot.

2. A transplanter in accordance with claim 1, wherein the endless chain or belt of the seedling transfer mechanism is intermittently moved.

3. A transplanter in accordance with claim 1, wherein the cupped receptacles further comprise two different sizes.

4. A transplanter in accordance with claim 1, wherein at least a portion of the endless chain or belt of the seedling transfer mechanism is passed through a tank for disinfection.

5. A transplanter in accordance with claim 1, wherein the seedling transfer mechanism includes a washing station for cleaning the cupped receptacles.

6. A transplanter in accordance with claim 1, wherein the height of the seedling picking-out mechanism is adjustable to two stages.

7. A transplanter in accordance with claim 6, wherein the seedling picking-out mechanism includes a pair of claw members which are biased closed by a spring, said claw members able to be opened and closed by a claw opening and closing member.

8. A transplanter in accordance with claim 7, wherein the seedling picking-out mechanism includes means for adjusting the degree of the opening and closing of the claw members.

9. A transplanter in accordance with claim 1, wherein the transplanted seedling carrying means includes means for adjusting the height of the transplanted seedling carrying means.

10. A transplanter in accordance with claim 1, further comprising a seedling holding device for preventing the plug seedling from being pulled out by the seedling picking-out mechanism after it deposits the plug seedling into one of the cupped receptacles.

11. A transplanter in accordance with claim 1, wherein the seedling planting mechanism includes at least one planting claw for planting the plug seedling in one of the cells of the transplanted seedling tray or in the pot, said at least one planting claw having four claw members which are opened and closed by pressurized air, said at least one planting claw grasping the plug seedling through four equally spaced slits provided in at least one of the cupped receptacles.

12. A transplanter in accordance with claim 11, further comprising at least one holding device mounted adjacent to the at least one planting claw for holding soil contained in at least one of the cells of the transplanted seedling tray.

13. A transplanter in accordance with claim 1, wherein the endless chain or belt of the seedling transfer mechanism further comprises an upper side portion with respect to the plug seedling carrying means and the transplanted seedling carrying means, said upper side portion for transferring plug seedlings, and a lower side portion for returning the cupped receptacles, the lower side portion lying below the upper side portion.

14. A transplanter in accordance with claim 1, wherein the plug seedling carrying means further includes an upstream side and the transplanted seedling carrying means further includes a downstream side, wherein the plug seedling is picked out at the upstream side of the plug seedling carrying means and planted at the downstream side of the transplanted seedling carrying means.

15. A transplanter in accordance with claim 7, wherein a space between each claw member provided at the seedling picking-out mechanism is adapted to be automatically adjusted.

16. A transplanter in accordance with claim 1, wherein the seedling planting mechanism includes a plurality of planting claws each separated by a space, and the space between each planting claw is adapted to be automatically adjusted.

17. A transplanter in accordance with claim 11, wherein the endless chain or belt of the seedling transfer mechanism circulates in a plane substantially perpendicular to a horizontal plane.

18. A transplanter in accordance with claim 1, wherein the transplanted seedling carrying means is disposed parallel to the plug seedling carrying means and spaced from the plug seedling carrying means, and the seed is disposed perpendicularly to the plug seedling carrying means and the transplanted seedling carrying means.

19. A transplanter for transplanting a plug seedling grown in a cell of a plug seedling tray to a transplanted seedling tray or a pot, said transplanted seedling tray containing a plurality of cells, said transplanter comprising

a plug seedling carrying means for carrying the plug seedling tray,

a transplanted seedling carrying means spaced from the plug seedling carrying means for carrying the transplanted seedling tray or the pot,

a seedling transfer mechanism disposed across the plug seedling carrying means and the transplanted seedling carrying means for transferring the plug seedling from a position above the plug seedling tray to a position above the transplanted seedling tray or the pot, the seedling transfer mechanism including an endless chain or belt passing above the plug seedling carrying means and the transplanted seedling carrying means and circulating in a plane inclined with respect to a horizontal plane, the endless chain or belt being provided with cupped receptacles on the outer peripheral surface of the endless chain or belt, the cupped receptacles having upwardly directed openings for containing plug seedlings to be spaced a predetermined distance apart, and a sensor means for determining whether the plug seedling in a cupped receptacle is of a desired size,

a seedling picking-out mechanism for picking out the plug seedling from the cell of the plug seedling tray and depositing it into one of the cupped receptacles of the seedling transfer mechanism, and

a seedling planting mechanism for picking out the plug seedling judged by the sensor to have a desired size from the cupped receptacle and planting it in one of the cells of the transplanted seedling tray or the pot.

20. A transplanter in accordance with claim 19, wherein the seedling planting mechanism includes at least one planting claw for planting each plug seedling in the transplanted seedling tray or the pot, each planting claw being independently operable.