Induced air catalytic burner, and apparatus incorporating such a burner

• US 5,842,851 A
• Filed: 03/28/1996
• Issued: 12/01/1998
• Est. Priority Date: 04/05/1995
• Status: Expired due to Fees

• Current Assignee: Application Des Gaz
• Original Assignee: Application Des Gaz
• Inventors: Pivot, Jean-Claude
• Primary Examiner(s): Jones, Larry
• Application Number:
  US08/623,004
• Time in Patent Office: 978 Days
• Field of Search: 431/7, 431/268, 431/328, 431/329, 431/10, 431/267
• US Class Current: 431/328
• CPC Class Codes: F23D 14/18 using catalysis for flameless combustion

Abstract

A device for oxidizing a gas mixture that includes at least one hydrocarbon and oxygen. The device contains a porous solid that consists of zirconia. At least one metal having a catalytic oxidation activity, for example platinum or palladium, is deposited on the solid support. The device also contains an induced-air catalytic burner for the catalytic combustion of gaseous hydrocarbon mixed with atmospheric air and a member for dissipating the heat generated within the solid support. The device develops an average thermal power of at least 10 W/cm² and an average temperature within the support of at least 700° C.

Claims

1. An induced-air catalytic burner for catalytic combustion of a gaseous hydrocarbon mixed with atmospheric air, said burner comprising:

a member for admixing said gaseous hydrocarbon with said atmospheric air;

a permeable support made of a thermochemically inert material, said permeable support comprising an inlet face for accepting a mixture to be burned and an outlet face for discharging waste gases, wherein an internal surface of said permeable support is at least partly coated with a porous solid phase comprising zirconia particles having a particle size of between 1 and 5 μ

m, onto which is deposited a metal having a catalytic oxidation activity; and

means for dissipating heat generated within said support.

2. The burner as claimed in claim 1, wherein said porous solid phase, consists entirely of zirconia.

3. The burner as claimed in claim 2, wherein said porous solid phase represents at most 25% by weight of said support.

4. The burner as claimed in claim 2, wherein said porous solid phase represents about 10 to 20% by weight of said support.

5. The burner as claimed in claim 1, wherein the admixing member and the dissipating means are designed and dimensioned, in relation to the average cross section of the permeable support, to develop an average thermal power of at least 10 W/cm² with an average temperature within said support of at least 700°

C.

6. The burner as claimed in claim 1, wherein said member for admixing is positioned in relation to the rest of the burner to supply a mixture that contains an excess of air less than or equal to 50% with respect to a stoichiometric combustion quantity of air to be burned.

7. The burner as claimed in claim 1, wherein the permeable support has a longitudinal dimension along the direction of flow of the gases and a transverse dimension perpendicular to the direction of flow of the gases, wherein said longitudinal dimension is shorter than said transverse dimension.

8. The burner as claimed in claim 1, wherein the permeable support comprises a ceramic matrix comprising a plurality of parallel channels connecting the inlet face to the outlet face.

9. The burner as claimed in claim 1, wherein said permeable support comprises fibers of thermochemically inert material that are mutually entangled, wherein said entangled fibers provide an internal developed surface area.

10. The burner as claimed in claim 1, wherein the zirconia comprises a monoclinic crystalline phase.

11. The burner as claimed in claim 1, wherein said porous solid phase further comprises a chemical element selected form the group consisting of groups IIa and IIIb of the Periodic Table of the Elements in oxide form.

12. The burner as claimed in claim 11, wherein said porous solid phase further comprises yttrium oxide.

13. The burner as claimed in claim 11, wherein said porous solid phase further comprises lanthanum oxide.

14. The burner as claimed in claim 1, wherein said burner is portable having a function selected from the group consisting of soldering, cooking and heating.

15. The burner as claimed in claim 1, wherein said support comprises zirconia particles having diameters from 2.5 μ

m to 4.5 μ

m.

16. The burner as claimed in claim 1, wherein said member for admixing is positioned to supply a mixture that contains an excess of air less than or equal to about 10% with respect to a stoichiometric combustion quantity of air to be burned.

17. The burner as claimed in claim 1, said porous solid phase consisting essentially of said zirconia particles.