Microcatheter

• US 5,843,050 A
• Filed: 11/13/1995
• Issued: 12/01/1998
• Est. Priority Date: 11/13/1995
• Status: Expired due to Term

• Current Assignee: Micro Therapeutics, Inc. (Medtronic Plc)
• Original Assignee: Micro Therapeutics, Inc. (Medtronic Plc)
• Inventors: Jones, Michael L., Evans, Scott, Wallace, George B.
• Primary Examiner(s): Buiz, Michael Powell
• Assistant Examiner(s): NGUYEN, ANH TUAN TUONG
• Application Number:
  US08/556,626
• Time in Patent Office: 1,114 Days
• Field of Search: 604/280, 604/282, 604/96, 604/167, 604/264, 606/192-195
• US Class Current: 604/525
• CPC Class Codes: A61M 2025/0042 Microcatheters, cannula or the like having outside diameters around 1 mm or less
• CPC Class Codes: A61M 25/0012 with embedded structures, e.g. coils, braids, meshes, strands or radiopaque coils
• CPC Class Codes: A61M 25/0013 Weakening parts of a catheter tubing, e.g. by making cuts in the tube or reducing thickness of a layer at one point to adjust the flexibility
• CPC Class Codes: A61M 25/0051 made from fenestrated or weakened tubing layer
• CPC Class Codes: A61M 25/0053 having a variable stiffness along the longitudinal axis, e.g. by varying the pitch of the coil or braid
• CPC Class Codes: A61M 25/0054 with regions for increasing flexibility
• CPC Class Codes: A61M 25/007 Side holes, e.g. their profiles or arrangements; Provisions to keep side holes unblocked
• CPC Class Codes: A61M 25/0075 Valve means

Abstract

Disclosed is an elongate flexible microcatheter, for diagnostic and or therapeutic applications. The microcatheter is provided with a small outside diameter and high degree of flexibility, to facilitate negotiation of small, tortuous vessels such as those encountered in intercranial catheterizations. The catheter is formed from a composite of a series of tubular elements, each extending axially for a different distance along the tubular body. A distal section on one or more of the tubular components is provided with a spiral cut, to modify the flexibility properties of the finished catheter. The catheter may also be provided with an inflatable balloon, and a valve to permit the use of a single lumen for both receiving a guidewire and for conveying inflation media.

Claims

1. A catheter for negotiating small, tortuous vessels comprising:

an elongate flexible body having a tubular wall and at least one lumen extending axially therethrough;

a first tubular element in the wall, extending axially through the body and terminating in a first distal zone;

a second tubular element in the wall, extending axially through the body and terminating in a second distal zone;

wherein each of the first and second tubular elements is provided with a spiral cut in each of the first and second distal zones.

2. A catheter as in claim 1, wherein the first tubular element is disposed coaxially within the second tubular element.

3. A catheter as in claim 2, wherein the second distal zone is axially displaced from the first distal zone.

4. A catheter as in claim 2, further comprising a spring coil coaxially disposed within the tubular wall.

5. A catheter as in claim 4, wherein the first tubular element is positioned within the spring coil.

6. A catheter as in claim 5, further comprising an outer tubular sleeve surrounding the tubular wall.

7. A catheter as in claim 6, further comprising a radiopaque marker disposed proximate of a distal end thereof.

8. A catheter as in claim 4, wherein said spring coil comprises wire having a rectangular cross sectional configuration.

9. A catheter as in claim 4, wherein said spring coil comprises a proximal zone in which adjacent windings of coil are positioned in contact with each other, and a distal section in which adjacent windings of coil are spaced axially apart from each other.

10. A catheter as in claim 1, wherein said first tubular element comprises polytetrafluoroethylene and said second tubular element compromises polymide.

11. A catheter as in claim 1, said catheter having proximal and distal ends, and further comprising an inflatable balloon on the distal end thereof, said balloon in fluid communication with the lumen by way of at least one aperture in the tubular wall, and a valve in the central lumen, wherein said valve permits the passage of a guidewire through the central lumen, but closes following removal of the guidewire to permit introduction of pressurized media into the lumen to inflate the balloon.

12. A method of manufacturing a highly flexible small diameter catheter, comprising the steps of:

providing an elongate first tubular element having a distal zone in which the tubular element is provided with a first spiral cut;

positioning a spring coil coaxially around the outside of the first tubular element, said spring coil extending distally from the proximal end of the catheter to a point spaced apart proximally from the distal end of the first tubular element;

providing a second tubular element having a proximal solid wall zone and a distal spiral cut zone;

positioning the second tubular element coaxially around the spring coil to produce a catheter subassembly, such that the second tubular element extends from the proximal end of the catheter to a point which is proximal to the distal end of said spring coil;

positioning an outer tubular jacket around the outside of the subassembly formed by said first and second tubular elements and said spring coil; and

radially reducing the outer tubular jacket to form a highly flexible small diameter catheter.