Apparatus and method for dilatation of a body lumen and delivery of a prothesis therein

• US 5,843,119 A
• Filed: 10/23/1996
• Issued: 12/01/1998
• Est. Priority Date: 10/23/1996
• Status: Expired due to Term

• Current Assignee: United States Surgical Corporation (Medtronic Plc)
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Shmulewitz, Ascher
• Primary Examiner(s): Dawson, Glenn K.
• Application Number:
  US08/735,499
• Time in Patent Office: 769 Days
• Field of Search: 604/96-104, 606/1, 606/108, 606/191-200, 623/1, 623/11, 623/12
• US Class Current: 606/198
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2002/823 Stents, different from stent-grafts, adapted to cover an aneurysm

Abstract

Apparatus and methods are provided for first expanding a body lumen of a body vessel or organ and then deploying a prosthesis to maintain the lumen patent. The apparatus includes a catheter having a balloon member formed of a biocompatible material, a balloon cutting element, and a thermally activated shape memory alloy prosthesis disposed within the balloon. The prosthesis is formed of nickel-titanium alloy having a reduced diameter in the martensite phase, and an expanded diameter in the austenite phase. The balloon member is inflated using a first fluid having a temperature below the martensite transition temperature to expand the body lumen and a second fluid having a temperature sufficient to cause the prosthesis to transition to the expanded diameter, trapping the material of the balloon member against the body wall. A cutting device disposed on the catheter then severs balloon member to release the prosthesis.

Claims

1. Apparatus for dilating a body lumen and retaining the body lumen patent, the apparatus comprising:

a catheter having a proximal end region and a distal end region;

a balloon member disposed adjacent the distal end region for expanding an inner dimension of the body lumen, the balloon member comprising a biocompatible material;

a prosthesis at least partially disposed within the balloon member, the prosthesis having a first shape of reduced dimension and a second shape of expanded dimension; and

means for severing the balloon member from the distal end region of the catheter.

2. The apparatus as defined in claim 1 wherein the means for severing the balloon comprises:

an outer sheath disposed on the catheter, the outer sheath having a distal end; and

a cutting element disposed on the distal end of the outer sheath.

3. The apparatus as defined in claim 2 wherein the outer sheath is longitudinally advanceable such that the cutting element cuts the balloon member.

4. The apparatus as defined in claim 3 wherein the outer sheath is adapted to rotate during longitudinal advancement thereof.

5. The apparatus as defined in claim 1 wherein the prosthesis comprises a shape memory alloy.

6. The apparatus as defined in claim 5 wherein the prosthesis has a martensite transition temperature about equal to body temperature.

7. The apparatus as defined in claim 5 wherein the prosthesis exhibits one-way thermally activated shape memory.

8. The apparatus as defined in claim 5 wherein the prosthesis exhibits two-way thermally activated shape memory.

9. The apparatus as defined in claim 1 wherein the prosthesis includes ends that are constrained by the balloon member when the prosthesis is in the second shape, so that the biocompatible material is forced against the body lumen when the prosthesis is in the second shape.

10. The apparatus as defined in claim 1 wherein the prosthesis comprises a plurality of pairs of substantially straight segments, each of the pairs connected by a U-shaped turn.

11. The apparatus as defined in claim 1 wherein the balloon member, once severed from the catheter, forms a fluid impermeable graft.

12. An apparatus for dilating a body lumen, the apparatus comprising;

a catheter having a proximal end region and a distal end region;

a balloon member comprising a biocompatible material disposed on the distal end region;

a stent confined within the balloon member, the stent having a first shape of reduced dimension and a second shape of expanded dimension; and

means for severing the balloon member from the distal end region of the catheter when the stent is in the second shape such that at least a portion of the balloon member is captured between the stent and an inner wall of the body lumen.

13. The apparatus as defined in claim 12 wherein the means for severing the balloon comprises:

an outer sheath disposed on the catheter, the outer sheath having a distal end; and

a cutting element disposed on the distal end of the outer sheath.

14. The apparatus as defined in claim 12 wherein the stent comprises a shape memory alloy.

15. The apparatus as defined in claim 14 wherein the stent has a martensite transition temperature about equal to body temperature.

16. The apparatus as defined in claim 12 wherein the stent includes ends that are constrained by the balloon member when the stent is in the second shape, so that the biocompatible material is forced against the body lumen when the stent is in the second shape.

17. A method of dilating a body lumen and disposing a prosthesis within the body lumen, the method comprising steps of:

providing an apparatus having a proximal end region and a distal end region, a balloon member formed of a biocompatible material disposed on the distal end region, a prosthesis at least partially disposed within the balloon member, the prosthesis having a first shape of reduced dimension and a second shape of expanded dimension;

inserting the distal end region of the apparatus to a desired position within the body lumen;

inflating the balloon member to expand the body lumen;

expanding the prosthesis to the second shape within the balloon member; and

severing the balloon member from the apparatus to deploy the prosthesis.

18. The method as defined in claim 17 wherein the apparatus includes means for severing the balloon member, and wherein the step of severing includes the step of actuating the severing means.

19. The method as defined in claim 17 wherein the step of providing further comprises providing an apparatus having a prosthesis formed of a thermally activated shape memory alloy.

20. The method as defined in claim 19 wherein the step of inflating comprises the step of introducing a fluid having a temperature below the transition temperature of the prosthesis into the balloon member to expand the balloon member.

21. The method as defined in claim 20 wherein the step of expanding comprises the step of introducing a fluid having at temperature above the transition temperature of the prosthesis into the balloon member.

22. Apparatus for maintaining patency of a body vessel, which comprises:

an elongated member defining a longitudinal axis and having proximal and distal ends, and being adapted to be positioned within a body vessel;

an expandable member mounted to the elongated member and expandable to engage inner wall portions of the body vessel; and

a prosthesis at least partially disposed within the expandable member, the prosthesis moveable to a deployed position to retain the expandable member against the inner wall portion of the body vessel and maintain an inner dimension of a lumen of the body vessel.

23. The apparatus according to claim 22 further including a cutting member mounted to the elongated member to cut the expandable member to release at least a portion of the expandable member from the elongated member.

24. The apparatus according to claim 23 wherein the expandable member is an inflatable balloon membrane.

25. The apparatus according to claim 24 wherein the elongated member includes an inflation passageway to permit passage of inflation fluids to the balloon membrane to inflate the balloon membrane.

26. The apparatus according to claim 25 wherein the prosthesis is enclosed within the balloon membrane.

27. The apparatus according to claim 26 wherein the cutting member is longitudinally moveable to cut the balloon membrane to release at least a portion of the balloon membrane and the prosthesis from the elongated member.

28. The apparatus according to claim 27 wherein the prosthesis comprises a thermally activated shape memory material.

29. An apparatus for maintaining the patency of a body vessel, which comprises:

a catheter defining a longitudinal axis and having proximal and distal end portions, and having an inflation channel associated therewith for passage of inflation media;

a balloon member mounted adjacent the distal end portion of the catheter and in communication with the inflation channel, the balloon member inflatable to engage an inner wall of the body vessel;

a stent disposed within the balloon member, the stent comprising a shape memory material and being capable of moving from an initial condition to an expanded condition in response to a predetermined temperature level of inflation media introduced within the balloon member, to retain the balloon member against the inner wall of the body vessel and maintain the patency of the body vessel; and

a cutting member mounted with respect to the catheter and longitudinally movable to sever the balloon member from the catheter, to thereby release the balloon member and the stent within the body vessel.

30. A method for maintaining the patency of a body organ, comprising the steps of:

positioning an elongated member into a body passage, the elongated member including an inflatable membrane and a prosthesis at least partially disposed within the inflatable membrane;

inflating the inflatable membrane to cause engagement thereof with the inner wall portion of the body organ; and

expanding the prosthesis to cause engagement thereof with the inflatable membrane to maintain the inflatable membrane against the inner wall portion to thereby maintain the patency of the body organ.

31. The method according to claim 30 including the step of releasing the inflatable membrane and the prosthesis from the elongated member.

32. The method according to claim 31 including the step of removing the elongated member from the body passage thereby leaving the inflatable membrane and the prosthesis within the body organ.

33. The method according to claim 32 wherein the elongated member includes a cutting member associated therewith and wherein the step of releasing includes actuating the cutting membrane to sever at least a portion of the inflatable member from the elongated member.

34. The method according to claim 33 wherein the prosthesis comprises a thermally activated shape memory material and wherein the step of expanding includes subjecting the prosthesis to a temperature to cause the prosthesis to expand.

35. The method according to claim 34 wherein the elongated member includes an inflation channel in communication with the inflatable membrane and wherein the step of expanding includes introducing fluid through the inflation channel and into the inflatable membrane, the inflation fluid being at a temperature to cause the prosthesis to expand.

36. The method according to claim 35 wherein the inflatable membrane comprises a biocompatible material and wherein the step of expanding includes arranging the inflatable membrane to serve as a graft for the body organ.