Electronic data communications system having data consumer defining data transmission structure

• US 5,844,794 A
• Filed: 10/18/1996
• Issued: 12/01/1998
• Est. Priority Date: 10/18/1996
• Status: Expired due to Term

• Current Assignee: Allen-Bradley Company (Rockwell Automation, Inc.)
• Original Assignee: Allen-Bradley Company LLC (Rockwell Automation, Inc.)
• Inventors: Keeley, Thomas M.
• Primary Examiner(s): Elmore, Reba I.
• Assistant Examiner(s): PATEL, RAMESH B
• Application Number:
  US08/732,738
• Time in Patent Office: 774 Days
• Field of Search: 364/131, 364/138, 364/188, 364/136, 364/191, 364/132, 364/133, 364/134, 364/135, 364/146, 364/147, 364/185, 364/189, 364/190, 364/192, 364/488, 364/491, 364/578, 395/155, 395/140, 395/275, 395/500, 395/159, 395/161, 395/700
• US Class Current: 700/9
• CPC Class Codes: G05B 19/4183 characterised by data acquisition, e.g. workpiece identification
• CPC Class Codes: G05B 2219/31418 NC program management, support, storage, distribution, version, update
• CPC Class Codes: G05B 2219/31422 Upload, download programs, parameters from, to station to, from server
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

Multiple processing units connected along a communication link to form an industrial controller may arrange for efficient block transfer of data by isochronous methods by forwarding to a data producer a connection message including the desired data structure having the variables necessary to be transmitted in a predefined order. Upon receipt of the data structure, the data producer may program itself to collect the data into the structure and forward the data on a periodic basis dictated by the connection message to the data consumer. Changes in the data structure may thus be accommodated efficiently in a manner that is invisible to the user.

Claims

1. An industrial controller controlling industrial equipment, the industrial controller comprising:

a data producing module and a first data consuming module connected by a communications link;

the first data consuming module having memory and a processor executing a program stored in memory to;

(i) receive an application program from a user, the application program requiring data held by the data producer;

(ii) select a transmission structure for the required data, the transmission structure defining an order in which the required data will be transmitted;

(iii) transmit a connection message over the communications link to the data producing module indicating the required data, the transmission structure and a reporting frequency;

the data producing module having memory and a processor executing a program stored in memory to;

(i) receive data from the industrial equipment and store the data in the memory of the data producing module;

(ii) receive the connection message over the communications link;

(iii) program itself to collect the required data in the transmission structure from the memory of the data producing module at the reporting frequency; and

(iv) execute the program on a periodic basis according to the reporting frequency and transmit the required data in the transmission structure over the communications link to the first data consuming module.

2. The industrial controller of claim 1 wherein the communications link supports both asynchronous and isochronous communications and wherein the data consuming module is programmed to transmit the connection message asynchronously and the data producing module is programmed to transmit the transmission structure isochronously.

3. The industrial controller of claim 1 including also:

an input module receiving data from the industrial equipment, the input module having memory and a processor executing a program stored in memory to transmit the required data to the data producing module for storage in the memory of the data producing module.

4. The industrial controller of claim 1 wherein the required data has different word lengths and wherein a data consuming module is programmed to select the transmission structure to reduce a transmission time of the data in the transmissions structure over the communications link.

5. The industrial controller of claim 1 wherein the required data is selected from the group consisting of integer data, Boolean data, and floating point data.

6. The industrial controller of claim 1 wherein the data producing module is further programmed to

(iv) receive a second connection message over the communications link from a second data consuming module;

(v) compare the second connection message to the connection message from the first data consuming module, and

when they are the same, at step (iii) transmit the transmission structure over the communications link to the first and second data consuming module at the reporting frequency.

7. The industrial controller of claim 6 wherein the comparison of paragraph (u) first compares a compressed form of the second connection message to a compressed form of the connection message, and if the compressed forms match, then compares the second connection message to the connection message.

8. The industrial controller of claim 7 wherein the compressed forms are cyclically redundant codes produced from a second connection message to the connection message of the first data consuming module.

9. The industrial controller of claim 6 wherein the data producing module also transmits the transmission structure over the communications link to the first and second data consuming modules at the reporting frequency when the second connection message differs from the connection message from the first data consuming module only in reporting frequency.

10. The industrial controller of claim 1 wherein the connection message also includes instructions for gathering the required data from the memory of the data producing module and wherein the data producing module uses these instructions at (iii) in programming itself to collect the required data in the transmission structure from the memory of the data producing module at the reporting frequency.