Apparatus and methods for monitoring and communicating with a plurality of networked remote vending machines

• US 5,844,808 A
• Filed: 11/21/1996
• Issued: 12/01/1998
• Est. Priority Date: 03/30/1994
• Status: Expired due to Term

• Current Assignee: Ryosei Electro-Circuit Systems, Ltd., USA Technologies, Inc.
• Original Assignee: Ryosei Electro-Circuit Systems, Ltd.
• Inventors: Konsmo, .O slashed.ystein, Staff, Finn
• Primary Examiner(s): Gordon, Paul P.
• Assistant Examiner(s): Marc, McDieunel, Marc, McDieunel
• Application Number:
  US08/718,386
• Time in Patent Office: 740 Days
• Field of Search: 364/479.14, 364/479.11, 364/479.12, 364/708.1, 364/709.12, 364/470.02, 364/470.11, 371/32, 371/47.1, 379/32, 379/106.06, 379/93.31, 379/100.05, 370/360, 341/91, 704/200
• US Class Current: 700/244
• CPC Class Codes: G06F 11/0748 in a remote unit communicating with a single-box computer node experiencing an error/fault remote testing G06F11/2294
• CPC Class Codes: G06F 11/2294 by remote test
• CPC Class Codes: G06F 11/3072 where the reporting involves data filtering, e.g. pattern matching, time or event triggered, adaptive or policy-based reporting
• CPC Class Codes: G06F 11/327 Alarm or error message display
• CPC Class Codes: G06F 11/328 Computer systems status display G06F11/327 takes precedence
• CPC Class Codes: G07F 5/18 specially adapted for controlling several coin-freed apparatus from one place
• CPC Class Codes: G07F 9/002 Vending machines being part of a centrally controlled network of vending machines
• CPC Class Codes: G07F 9/026 for alarm, monitoring and auditing in vending machines or means for indication, e.g. when empty

Abstract

Devices and methods to monitor a distributed system for supplying goods or services and to generate messages concerning the state of the system and the supplied goods or services, Two-way communication within the system occurs between remote local units and a host computer in a control and information processing center. The local units are equipped with a microcontroller with a memory coupled to a plurality of sensors that detect the occurrence of and provide information regarding specified events, such as sales of goods, unauthorized entry into the local unit, and notification of low inventory stock.

Claims

1. A method for monitoring a distributed system for supplying goods or services and generating messages concerning the state of the system and the supplied goods and services, wherein the system comprises a plurality of local units, particularly vending machines for supplying goods and services, wherein each local unit comprises sensors for detection of specified events in the local unit, wherein each local unit comprises a microcontroller with a memory, and wherein each microcontroller is connected to the sensors and via a communication system with a host computer in a control center, characterized in defining in each local unit the events which are to be monitored, the messages which are to be generated, when the messages are to be generated and when the messages are to be transferred from the local unit to the host computer, said definitions being stored in the microcontroller of each local unit in the form of a message matrix which may be accessed from the host computer, assigning at least one sensor for monitoring and recording of a defined event, assigning an absolute or relative threshold value for each defined event, storing the assigned threshold values in the microcontroller in each local unit, comparing the numerical value of a detection signal output by a sensor with the assigned threshold value, stating on the basis of the comparison and according to a predetermined execution routine if the value of the detection signal respectively is larger, equal or less than the assigned threshold value, generating a message on the basis of the comparison, transferring the message from the microcontroller to the host computer in the control center via the communication system, updating a database stored in the host computer on the basis of the content of the message, said data base being part of an information system for the local units and their operation, and initiating measures directed to the operation of the local units on the basis of the received message and with regard to predefined conditions stored in the host computer, the method being characterized in that the message matrix in the microcontroller can be modified via the host computer, the modified message matrix after the modification routinely being updated with data which are to be transmitted, whereupon times and conditions for generating and transmitting messages are determined.

2. A method according to claim 1, characterized in that if the generated message is an alarm message, it is transmitted immediately to the host computer.

3. A method according to claim 1, characterized in that if the generated message is not an alarm message, it is stored in the microcontroller and transmitted to the host computer either together with a first succeeding alarm message or when the host computer polls the microcontroller.

4. A method according to claim 1, characterized in that the message matrix of each local unit includes the definition of the events to be monitored, the messages to be generated and when the messages are to be transmitted from the local unit to the host computer, said definitions being stored in the form of records of the message matrix, wherein each record comprises the following mandatory fields:

a) a code field defining the events to be monitored as either a specific event or a grouping of a plurality of specific events;

b) a type field defining the message type; and

further optionally one or both of the following fields;

c) a threshold field which on the basis of a particular threshold value defines when a message is to be generated,

d) an interval field representing units of time or a number of recorded events.

5. A method according to claim 4, characterized in that the threshold values of the threshold field are absolute or relative, a relative threshold value being related to an interval value of the interval field, wherein the interval value may be a unit of time or a recorded number value.

6. A method according to claim 5, characterized in that the time of generating and/or transmitting a message is given respectively by

a) a particular event being recorded,

b) a predetermined time,

c) a predetermined time interval,

and the conditions for generating and/or transmitting a message respectively are given by

i) recording a number of events which are equal or exceed an absolute threshold value of the threshold field,

ii) recording an event which represents the occurence of a grouping of particular singular events,

iii) recording a number of events being equal to or exceeding a relative threshold value of the threshold field, or

iv) in connection with the recording of an event, recording or not recording that an additional event takes place within a predetermined time interval from the occurence of the first event.

7. A method according to claim 4, characterized in that the message type as defined by the type field is one of the following types

a) an alarm message which is transmitted if there either is an error or a specific condition in the local unit, the first instance requiring immediate measures directed to the operation of the local unit and the second instance preventive maintenance or service of the local unit,

b) a delayed message which is transmitted after a given time interval from the generation of the message, dependent on an event occurring or not occurring,

c) a dump message which is transmitted informing about events or conditions which do not represent errors or problems in the local units and which normally do not require the initiation of measures directed to the operation of the local unit.

8. A method according to claim 7, characterized in that the message matrix in the microcontroller may be modified via the host computer, the modified message matrix after the modification routinely being updated with data which are to be transmitted, whereupon times and conditions for generating and transmitting messages are determined.

9. A method according to claim 8, characterized in the time of a first automatic transmission of a generated message from the microcontroller to the host computer being determined and modified via the host computer, the intervals between successive automatic transmissions as well as the data which are to be included in the transmissions, being selected simultaneously.

10. A method for recording of signals from an electronic coin unit in a local unit, particularly a vending machine, which is included in a distributed system for vending of goods and services, wherein the distributed system is monitored and messages about the condition of the system and the supplied goods and services are generated by means of a method according to claim 1, wherein the vending machine comprises a sensor for detection of specified events in the vending machines, wherein the vending machine comprises a microcontroller with a memory, wherein the microcontroller is connected to the sensors and via a communication system with a host computer in a control center, and wherein the microcontroller further is connected to the electronic coin unit via an interface and includes a register for the amount of change in the vending machine, a register for the value of the amount of cash in the vending machine and a register for the cash value acquired during the sale of goods and services from the vending machine, characterized in that the method comprises steps for by means of the sensors recording a signal which represents the value of a received coin, recording a signal which represents the value of a change coin and registering a signal which represents the type of sale, the register for the amount of change coins, the register for the value of the amount of cash and the register for the cash value acquired during the sale respectively simultaneously being updated on the basis of the signals transmitted from the coin unit.

11. A method according to claim 10, characterized in that the microcontroller after the recording of the signals from the coin unit and the updating of the registers of the microcontroller device, accesses a message matrix stored in the microcontroller in order to check whether one or more messages which are to be transmitted to the host computer, have been generated, whereupon the microcontroller sets the register for the cash value acquired during the sale to zero.

12. A method for recording and generating alarm message in case of an unauthorized intrusion in a local unit, particularly a vending machine, which is included in a distributed system for supplying goods and services, wherein the distributed system is monitored and messages generated about the condition of the system and the supplied goods and services by means of a method according to claim 1, wherein the local unit comprises a sensor for detection of specified events in the local unit, wherein the local unit comprises a microcontroller with a memory, wherein the microcontroller is connected to the sensors and via a communication system with a host computer in a control center, and wherein the microcontroller further is connected with an electronic coin unit via an interface which includes a control means for changing the operating mode of the microcontroller and a reader means for reading identification codes or commodity codes from an identification unit with a code reader, characterized in that the method comprises the following successive steps:

registering the time of an interruption of the power supply to the local unit, an interruption of the power supply being effected by opening the local unit while the power supply to the microcontroller simultaneously is maintained,

activating the control means, the activation of the control means placing the microcontroller in a service mode,

effecting the emission of an optical and/or acoustic signal in the local unit,

recording the time of the activation of the control means and generating an alarm message if the activation does not take place within a predetermined term interval from the time of the recording of the power interruption,

reading the identification unit in the reader means and generating an alarm message if the identification unit has not been read within a predetermined time interval from the time of the activation of the control means,

whereupon measures in connection with the operation of the local unit and its maintenance may be initiated on the spot, said measures being concluded by once more activating the control for placing the microcontroller in an operating mode and generating an alarm message if the microcontroller has not been reset to the operating mode within a predetermined time interval from the time when it was placed in the service mode.

13. A method according to claim 12, wherein the local unit is a vending machine and the code reader of the identification unit is used for reading commodity codes by filling and refilling the vending machine with goods, characterized in that the identification code of the identification unit is read automatically simultaneously with the reading of the commodity code and compared with a list of authorized identification codes stored in the microcontroller, the microcontroller generating an alarm message if the identification code read is not an authorized identification code.

14. A method according to claim 12, wherein the local unit comprises a money box which may be removed for emptying or exchange with another money box, wherein the microcontroller is connected to a sensor for detecting the presence or absence of the money box, characterized in recording the time of removal of the money box and generating an alarm message if the moneybox has not been replaced or exchanged within a predetermined time interval from the time of its removal, removal/emptying and replacing/exchange only being capable of taking place when the microcontroller is in the service mode.

15. A method for filling/refilling of commodities in a vending machine, wherein the vending machine is included in a distributed system for supplying goods and services, wherein the distributed system is monitored and messages generated about the state of the system and the supplied goods and services by means of a method according to claim 1, wherein the vending machine comprises a sensor for detection of specified events in the vending machine, wherein the vending machine comprises a microcontroller with a memory, wherein the microcontroller is connected to the sensors and via a communication system with the host computer in a control center, wherein the vending machine comprises a customer-accessible sales store for each of the commodities to be sold and a spare store not being customer-accessible for the same commodities and wherein the sales store comprises a storage room for each of the commodities be sold, characterized in that the method comprises steps for specifying the total commodity capacity of the spare store, assigning a commodity a given priority, the priority according to predetermined conditions determining which commodity should be refilled in the spare store if the capacity of said spare store is not sufficient to contain a predetermined number of every commodity found in the vending machine, specifying the maximum inventory in each storage space in the sales store and transferring the specification to the microcontroller for storing in the memory, specifying the type of commodity which is contained in each storage space in the sales store and transferring the specification to the microcontroller for storing in the memory, defining a minimum unit used for filling a commodity and transferring the definition to the microcontroller for storing in the memory, estimating the expected sales of a commodity in the period of time from a message about the inventory of said commodity being transferred from the microcontroller and up to the succeeding filling of the commodity, said estimate forming the basis of a decision about the number of units of the commodity which are to be refilled, estimating the expected sales of a commodity in a predetermined period of operation, being counted from the time of the last filling of the commodity, said estimate forming the basis for a decision about the number of units of the commodity which are to be filled and further in connection with filling of commodities to record a number of filled units of a commodity in the sales store and the spare store by means of the microcontroller and transferring the number of units filled in the storage spaces from the microcontroller to the host computer, recording the sales of a unit of the commodity and transferring the number of units of the commodity being present after the sales to the host computer and storing the number of sales per type of commodity in the memory of the microcontroller, a first register of the microcontroller being updated with sales data for each commodity between the filling of the commodity and a second register in the microcontroller being updated with sales data for each commodity between each time sales data are transmitted to the host computer.

16. A method according to claim 15, characterized in a minimum unit for each type of commodity based on a packaging used for said commodity being defined via the host computer, the definition of the minimum unit being transferred to the microcontroller, and if the packaging according to the definition contains several units of said type of commodity, then the number of units which are contained in the packaging must also be defined and transferred to the control unit.

17. A method according to claim 15, wherein the vending machine further comprises a safety or minimum store, characterized in specifying the number of units of each commodity which are to be placed in the safety store via the host computer, the specified number being transmitted to the microcontroller which thereafter generates and transmits an order message to the host computer.

18. A method according to claim 16, characterized in the number of units of a commodity which are filled in the sale store and the emergency store being recorded in the microcontroller by means of a recording means operated by an operator.

19. A method according to claim 18, characterized in that the microcontroller after the filling of units of commodity in the store, computes the inventory of each commodity in respectively the sales and emergency store and transmits the result of the computation to the host computer.

20. A method according to claim 19, characterized in that the sale of a unit of a commodity is recorded, and that computed inventory of the type of commodity thereafter is reduced by one.

21. A method according to claim 20, characterized in that the number of sales of a commodity are stored together with the recording of the time of sale in the microcontroller memory and being polled automatically at predetermined times from the host computer for updating the data base of the host computer, the data transmitted thereafter being erased from the memory of the microcontroller.

22. A method according to claim 21, characterized in that requirement for filling of a particular type of commodity in the vending machines is computed by the host computer with regard to the minimum unit used and the packaging defined.

23. A device in a local unit, particularly a vending machine, in a distributed system for supplying goods and services, wherein the vending machines comprise a number of sensors for detection of specified events in the vending machine, an electronic coin unit and a microcontroller with a memory, wherein a microcontroller is connected to the sensors and the coin unit, wherein a method according to claim 10 is used in recording the signal of the electronic coin unit, monitoring the distributed system for supplying goods and services, and generating messages concerning the state of the system and the supplied goods and services, and wherein the microcontroller via a communication system is connected with a host computer in a control center, characterized in the coin unit being connected with the microcontroller via a serial interface or a bus interface in order to determine the type of coin, the insertion of a coin in the coin unit, the delivery or return of coins from the coin unit, the microcontroller comprising a first detector for detecting a validation of sales price in the coin unit, a second detector for detecting the sale of a commodity, a third detector for detecting whether the inventory of a type of commodity is below a level which indicates that vending machine is about to be emptied in regard of said type of commodity and for detecting when the vending machine is empty of said type of commodity, as well as a fourth detector in order to detect the amount of change coins in the coin unit, the microcontroller if the amount of change coins is low or equals zero generating a signal which informs a user of the vending machine.

24. A device according to claim 23, characterized in the coin unit comprising its own memory for storing of data concerning the type of coin, the inserted coin and change coin or returned coin, said microcontroller polling and storing these data at predetermined or suitable times.

25. A device according to claim 23, characterized in the microcontroller comprising an analog/digital converter with a number of inputs for signal processing of detection signal from the detectors, each of said detectors being connected to a respective input of the converter.

26. A device according to claim 25, characterized in the detection being based on the use of a binary logic signal level of the type high/low.

27. A device according to claim 23, characterized in the microcontroller being a universal microcontroller.

28. A device according to claim 27, characterized in the universal microcontroller being designed with surface mounted components.

29. A method for recording and generating an alarm message in case of an unauthorized intrusion in at least one of a plurality of local units, particularly a vending machine, which is included in a distributed system for supplying goods and services, wherein the distributed system is monitored and messages generated about the condition of the system and the supplied goods and services, characterized in defining in each local unit events which are to be monitored, the messages which are to be generated, when the messages are to be generated, and when the messages are to be transferred from the local unit to a host computer, said definitions being stored in a microcontroller of each local unit in the form of a message matrix which may be accessed from the host computer, assigning at least one sensor for monitoring and recording of a defined event, assigning an absolute or relative threshold value for each defined event, storing the assigned threshold values in the microcontroller in each local unit, comparing the numerical value of a detection signal output by a sensor with the assigned threshold value, stating on the basis of the comparison and according to a predetermined execution routine if the value of the detection signal respectively is larger, equal, or less than the assigned threshold value, generating a message on the basis of the comparison, transferring the message from the microcontroller to the host computer in a control center via a communication system, updating a database stored in the host computer on the basis of the content of the message, said data base being part of an information system for the local units and their operation, and initiating measures directed to the operation of the local units on the basis of the received message and with regard to predefined conditions stored in the host computer, wherein the local unit comprises a sensor for detection of specified events in the local unit, wherein the local unit comprises the microcontroller with a memory, wherein the microcontroller is connected to the sensors via the communication system with the host computer in the control center, and wherein the microcontroller further is connected with an electronic coin unit via an interface which includes a control means for changing the operating mode of the microcontroller and a reader means for reading identification codes or commodity codes from an identification unit with a code reader, characterized in that the method comprises the following successive steps:

registering the time of an interruption of power supply to the local unit, an interruption of the power supply being effected by opening the local unit while the power supply to the microcontroller simultaneously is maintained,

activating the control means, the activation of the control means placing the microcontroller in a service mode,

effecting the emission of an optical and/or acoustic signal in the local unit,

recording the time of the activation of the control means and generating an alarm message if the activation does not take place within a predetermined time interval from the time of the recording of the power interruption,

reading the identification unit in the reader means and generating an alarm message if the identification unit has not been read within a predetermined time interval from the time of the activation of the control means,

whereupon measures in connection with the operation of the local unit and its maintenance may be initiated on-the-spot, said measures being concluded by once more activating the control means for placing the microcontroller in an operating mode and generating an alarm message if the microcontroller has not been reset to the operating mode within a predetermined time interval from the time when it was placed in the service mode.

30. A method for recording and generating an alarm message in case of an unauthorized intrusion in a local unit, particularly a vending machine, which is included in a distributed system for supplying goods and services, wherein the distributed system is monitored and messages generated about the condition of the system and the supplied goods and services, wherein the local unit comprises a sensor for detection of specified events in the local unit, wherein the local unit comprises a microcontroller with a memory, wherein the microcontroller is connected to the sensors via a communication system with a host computer in a control center, and wherein the microcontroller further is connected with an electronic coin unit via an interface which includes a control means for changing the operating mode of the microcontroller and a reader means for reading identification codes or commodity codes from an identification unit with a code reader, characterized in that the method comprises the following successive steps:

registering the time of an interruption of the power supply to the local unit, an interruption of the power supply being effected by opening the local unit while the power supply to the microcontroller simultaneously is maintained,

activating the control means, the activation of the control means placing the microcontroller in a service mode,

effecting the emission of an optical and/or acoustic signal in the local unit,

recording the time of the activation of the control means and generating an alarm message if the activation does not take place within a predetermined time interval from the time of the recording of the power interruption,

reading the identification unit in the reader means and generating an alarm message if the identification unit has not been read within a predetermined time interval from the time of the activation of the control means,

whereupon measures in connection with the operation of the local unit and its maintenance may be initiated on-the-spot, said measures being concluded by once more activating the control means for placing the microcontroller in an operating mode and generating an alarm message if the microcontroller has not been reset to the operating mode within a predetermined time interval from the time when it was placed in the service mode.

31. A method for filling/refilling of commodities in a vending machine, wherein the vending machine is included in a distributed system for supplying goods and services, wherein the distributed system is monitored and messages generated about the state of the system and the supplied goods and services, wherein the vending machine comprises a sensor for detection of specified events in the vending machine, wherein the vending machine comprises a microcontroller with a memory, wherein the microcontroller is connected to the sensors and via a communication system with a host computer in a control center, wherein the vending machine comprises a customer-accessible sales store for each commodity to be sold and a spare store not being customer-accessible for the same commodities and wherein the sales store comprises a storage room for each of the commodities to be sold, characterized in that the method comprises steps for specifying the total commodity capacity of the spare store, assigning a commodity a given priority, the priority according to predetermined conditions determining which commodity should be refilled in the spare store if the capacity of said spare store is not sufficient to contain a predetermined number of every commodity found in the vending machine, specifying the maximum inventory in each storage space in the sales store and transferring the specification to the microcontroller for storing in the memory, specifying the type of commodity which is contained in each storage space in the sales store and transferring the specification to the microcontroller for storing in the memory, defining a minimum unit used for filling a commodity and transferring the definition to the microcontroller for storing in the memory, estimating the expected sales of a commodity in the period of time from a message about inventory of said commodity being transferred from the microcontroller and up to the succeeding filling of the commodity, said estimate forming the basis of a decision about the number of units of the commodity which are to be refilled, estimating the expected sales of a commodity in a predetermined period of operation, being counted from the time of the last filling of the commodity, said estimate forming the basis for a decision about the number of units of the commodity which are to be filled, and further in connection with filling of commodities to record a number of filled units of a commodity in the sales store and the spare store by means of the microcontroller and transferring the number of units filled in the storage spaces from the microcontroller to the host computer, recording the sales of a unit of the commodity and transferring the number of units of the commodity being present after the sales to the host computer and storing the number of sales per type of commodity in the memory of the microcontroller, a first register of the microcontroller being updated with sales data for each commodity between the filling of the commodity and a second register in the microcontroller being updated with sales data for each commodity between each time sales data are transmitted to the host computer.