Supporting structure for a prism light guide

• US 5,845,037 A
• Filed: 12/27/1996
• Issued: 12/01/1998
• Est. Priority Date: 12/27/1995
• Status: Expired due to Fees

• Current Assignee: Kevin D. Miekis
• Original Assignee: Kevin D. Miekis
• Inventors: Miekis, Kevin D.
• Primary Examiner(s): Lee, John D.
• Application Number:
  US08/773,408
• Time in Patent Office: 704 Days
• Field of Search: 385/133-137, 248/58-64, 138/107, 362/32, 362/147-150, 362/217, 362/221-225
• US Class Current: 385/136
• CPC Class Codes: F21V 19/008 of straight tubular light sources, e.g. straight fluorescent tubes, soffit lamps
• CPC Class Codes: G02B 6/0096 the lights guides being of the hollow type

Abstract

A light guide structure has a base portion which is slidingly received and retained by a supporting member. The longitudinal edges of a light guide are secured within longitudinal slots formed in the base member. The supporting member is mounted upon a surface. The support structure allows for expansion and contraction of the light guide with temperature variations.

Claims

1. A structure for supporting a light guide comprising:

an inverted T-shaped elongated member having a base portion and a suspension portion extending in a generally perpendicular direction from said base portion, said base portion adapted to retain the longitudinal edges of a light guide, said suspension portion including an attachment device adapted to receive a mounting device, said attachment device allowing said suspension portion to move in an axial direction relative to said mounting device.

2. A structure according to claim 1 wherein said mounting device includes a plurality of hangers which are adapted to be secured to a surface and said suspension portion has a plurality of longitudinal slots formed therethrough which are adapted to slidingly receive said hangers.

3. A structure according to claim 1 wherein said mounting device includes a U-shaped channel which is adapted to be secured to a surface and said suspension portion includes an enlarged edge which is slidingly received and retained by said channel.

4. A structure for supporting a light guide comprising:

a base member having an axial rib extending therefrom, said base member also including a pair of opposed longitudinal slots which are adapted to receive longitudinal edges of the light guide; and

a supporting member which is separate from said base member having an axial groove which slidingly receives and retains said axial rib whereby said base member can move in an axial direction relative to said supporting member, said supporting member being adapted to be mounted upon a surface.

5. A structure according to claim 4 wherein the light guide includes an outer shell formed from a material having a coefficient of expansion and further wherein said base member is formed from a material having the same coefficient of expansion as said light guide outer shell.

6. A structure according to claim 5 wherein an axial ridge is formed within each of said base member slots, whereby the energy provided by an ultrasonic welder is concentrated for ultrasonically welding said light guide shell to said base member.

7. A structure according to claim 5 wherein said supporting member includes a plurality of apertures formed therethrough, said apertures adapted to receive hangers for suspending said supporting member from a surface.

8. A structure according to claim 7 including a connector plate attached to an end of said supporting member, said connector plate adapted to join said supporting member to an adjacent supporting member.

9. A structure according to claim 8 further including a light tube connector for joining together two adjacent light tubes comprising a strip of flexible material attached to an end of a first light tube which is suspended from the supporting structure, the flexible material extending axially beyond said end of said first light tube to form a connector ring;

said connector ring receiving an end of a second light tube also suspended from the supporting structure, said mounting ring being attached to said end of said second light tube.

10. A structure according to claim 9 wherein hermetic seals are formed between said ends of said first and second light tubes and said connecting ring.

11. A structure according to claim 5 further including a light tube connector for joining together two adjacent light tubes comprising:

a first clip adapted to be attached to the end of a first light tube, said first clip including a portion which extends from the outer surface of said first light tube and cooperates therewith to define a first pocket;

a second clip adapted to be attached to the end of a second light tube, said second clip including a portion which extends from the outer surface of said second light tube and cooperates therewith to define a second pocket;

a removable third clip having a first end and a second end, said first end extending into said first pocket and said second end extending into said second pocket, said third clip cooperating with said first and second clips to hold said ends of the light tubes together.

12. A structure according to claim 11 wherein said first and second clips have a generally J-shaped cross section and said third clip has a generally U-shaped cross section.

13. A structure according to claim 12 wherein said first and second clips are circular and extend around the circumference of the ends of the associated light tubes and further wherein there said third clip also is circular and extends around the circumference of the associated light tubes, said third clip having a gasket disposed therein to form a hermetic seal between the light tubes.

14. A structure according to claim 12 wherein said first and second clips are formed as a segment of a circle and the ends of the associated light tubes are notched to receive said first and second clips.

15. A structure according to claim 5 further including a bracket for supporting a light source at one end of the light tube, said bracket including a mounting member adapted to attached to the light source and a suspension member attached to said mounting bar, said suspension member being adapted to be slidingly received and retained by said groove in said supporting member, whereby, said mounting and suspension members can be displaced axially along said supporting member upon expansion and contraction of the adjacent light tube.

16. A structure according to claim 15 further a reflective surface having a plurality of convex dimples formed thereon mounted upon an end of the light tube opposite from said light source.

17. A structure according to claim 15 further including a reflective is surface having a plurality of concave dimples formed thereon mounted upon an end of the light tube opposite from said light source.

18. A structure according to claim 5 further including an annular mounting ring adapted to be secured to a surface, said ring having a stepped bore formed therethrough, said stepped bore defining a radially directed shoulder dividing said bore into a first portion and a second portion, said second portion having a greater diameter than said first portion, said first portion adapted to receive an end of a first cylindrical light tube, said shoulder having a circular groove formed therein;

a sealing ring disposed in said circular groove;

a transparent circular disc disposed within said second portion of said bore adjacent to said shoulder, and a retaining ring disposed within said second portion of said bore with one end of said ring adjacent to said translucent disc, said retaining ring urging said disc against said sealing ring to form a seal, said retaining ring being adapted to receive an end of an adjacent device.

19. A structure according to claim 18 wherein said mounting ring includes a mounting flange, formed on one end, said mounting flange adapted to be secured to a surface.

20. A structure according to claim 19 wherein said adjacent device is another cylindrical light tube.

21. A structure according to claim 19 wherein said adjacent device is a light source reflector.

22. A structure according to claim 5 wherein the light guide supported by the structure includes:

an outer shell formed from a flexible transparent material;

a layer of optical film disposed within said outer shell;

a layer of reflective material disposed between said outer shell and said optical film;

a layer of light scattering material deposited upon an inner surface of said optical film; and

a light extractor formed upon said inner surface of said optical film.

23. A structure according to claim 22 wherein said reflective material is printed upon an inner surface of said outer shell with an ultraviolet curable ink.

24. A structure according to claim 22 wherein said light scattering material is printed upon said inner surface of said optical film with an ultraviolet curable ink.

25. A structure according to claim 22 wherein said light extractor includes a plurality of axial rows of droplets formed upon said inner surface of said optical film.

26. A light tube according to claim 25 wherein said droplets have a parabolic shape.

27. A method for supporting a light guide upon a surface comprising the steps of:

(a) providing a supporting structure having a base member which includes an axial rib extending therefrom, the base member also including a pair of opposed longitudinal slots, and a supporting member having an axial groove which slidingly receives and retains the base member axial rib, the supporting member having a plurality of apertures formed therethrough;

(b) inserting a first edge of a sheet of transparent film into one of the longitudinal slots formed in the base member of the supporting structure and securing the first edge therein;

(c) attaching a first edge of a sheet of optical lighting film to the base member of the supporting structure with the sheet of optical lighting film laying on the sheet of transparent film, the first edge of the optical lighting film cooperating with the base member of the supporting structure to form a pocket;

(d) rolling the sheets of transparent film and optical lighting film into a cylindrical shape;

(e) inserting a second edge of the transparent film, the second edge being opposite from the first edge, into the other of the longitudinal slots formed in the base member of the supporting structure while inserting a second edge of the optical film, the second edge being opposite from the first edge, into the pocket formed between the first edge of the optical film and the base member of the supporting structure;

(f) securing the second edge of the transparent film in the other of the base member longitudinal slots to form a cylindrical light tube and supporting structure assembly and;

(g) hanging the light tube and supporting structure assembly from a plurality of hangers attached to a surface by inserting the ends of the hangers through the apertures in the suspension member of the supporting structure.

28. A method according to claim 27 wherein steps (b) and (e) also include forming a hermetic seal between the base member of the supporting structure and the light tube.

29. A method according to claim 28 wherein the base member includes an axial rib formed in each of the longitudinal slots and the transparent film is ultrasonically welded into the longitudinal slots whereby the axial ribs concentrate the ultrasonic welding energy to form hermetic seals between the transparent film and the base member.