Industrial controller with I/O mapping table for linking software addresses to physical network addresses

• US 5,845,149 A
• Filed: 04/10/1996
• Issued: 12/01/1998
• Est. Priority Date: 04/10/1996
• Status: Expired due to Term

• Current Assignee: Rockwell Automation, Inc.
• Original Assignee: Allen-Bradley Company LLC (Rockwell Automation, Inc.)
• Inventors: Meeker, James A., Yoke, Michael David, Westman, Donald Alan, Husted, Raymond R.
• Primary Examiner(s): Lee, Thomas C.
• Assistant Examiner(s): YUAN, CHIEN H
• Application Number:
  US08/630,394
• Time in Patent Office: 965 Days
• Field of Search: 364/146, 364/188, 395/570, 395/750.05, 395/831, 395/836, 395/872, 395/800, 370/50, 370/286
• US Class Current: 710/9
• CPC Class Codes: G05B 19/0426 Programming the control sequence
• CPC Class Codes: G05B 2219/23334 Use of table with addresses for different modules, write new table if modified
• CPC Class Codes: G06F 12/0661 and decentralised selection

Abstract

An industrial controller having a number of addressable I/O modules, employs an I/O map table linking software addresses used for developing the control program to actual physical addresses of the I/O modules on a network. By employing software addresses for connection points to the control process, the program may be developed independent of the topology of the network connecting the processor to the I/O modules and changes in that topology may be made without affecting the control program, but simply by changing the I/O map table. A single change in the I/O map table re-connects an I/O module for all references in the control program.

Claims

1. A method of operating an industrial controller having a central processor executing a stored control program to exchange data with a plurality of input/output modules distributed over a network at physical network addresses to provide an electrical interface at control points to a controlled process, the method comprising the steps of:

(a) entering the control program into the controller, the program having steps where data is exchanged with a particular control point in the controlled process designated by a software address in the control program and not dependent on a physical address;

(b) entering an I/O map table into the controller linking the software address to a physical network address of a particular input/output module serving as the electrical interface with the control point;

(c) operating the controller to exchange data with the control point through the particular I/O module at the physical network address linked to the software address by the I/O map table; and

(d) transmitting the programming information to the input/output module to program the input output module;

wherein the input/output module includes a programmable electronic computer and wherein the I/O map table also relates the software address to programming information for the programmable electronic computer of the particular input/output module.

2. The method of claim 1 wherein the network includes branches forming different routes along which data may pass and wherein physical addresses in the I/O map table describes a route through the network.

3. A method of operating an industrial controller having a central processor executing a stored control program to exchange data with a plurality of input/output modules distributed over a network at physical network addresses to provide an electrical interface at control points to a controlled process, the method comprising the steps of:

(a) entering the control program into the controller, the program having steps where data is exchanged with a particular control point in the controlled process designated by a software address in the control program;

(b) entering an I/O map table into the controller linking the software address to a physical network address of a particular input/output module serving as the electrical interface with the control point; and

(c) operating the controller to exchange data with the control point through the particular I/O module at the physical network address linked to the software address by the I/O map table;

wherein the controller operates to exchange data with the control point at step (c) by;

(i) replacing a software address in the control program with an address in a data table stored in the controller; and

(ii) exchanging data between the particular I/O module and the address of the data table using the physical address contained in the I/O map table and linked to the replaced software address;

(d) wherein the exchange of data between the particular I/O module and the data table is accomplished by;

I. assigning a message from the particular I/O module to a connection identification number;

II. generating a connection record in the controller from the I/O map table, the connection record linking the connection identification number to the address in the data table;

III. upon receipt of the message for the particular I/O module, looking up the connection identification number in the connection record to find the address in the data table to receive the message from the particular I/O module; and

IV. writing the message to the address of the data table indicated by the connection record.

5. The method of claim 3 including the step of:

entering a forced value table having an entry for each address of the data table;

wherein the connection record includes an indication of whether forcing of the data of the particular I/O module is desired; and

wherein step IV writes the message to the data table at the address only if the connection record indicates that forcing is not desired and otherwise writes the message as masked by data in the forcing table at a corresponding location to the address in the data table, to the address in the data table.

4. A method of operating an industrial controller having a central processor executing a stored control program to exchange data with a plurality of input/output modules distributed over a network at physical network addresses to provide an electrical interface at control points to a controlled process, the method comprising the steps of:

(a) entering the control program into the controller, the program having steps where data is exchanged with a particular control point in the controlled process designated by a software address in the control program and not dependent on a physical address;

(b) entering an I/O map table into the controller linking the software address to a physical network address of a particular input/output module serving as the electrical interface with the control point;

(c) operating the controller to exchange data with the control point through the particular I/O module at the physical network address linked to the software address by the I/O map table;

(d) entering into the I/O map table the second software address linked to the physical network addresses of the second industrial controller; and

(e) operating the controller to exchange data with the second industrial controller at the physical network address linked to the second software address by the I/O map table;

wherein the industrial controller also executes the stored control program to exchange data with a second industrial controller, the second industrial controller having a physical network address, wherein at step (a) the control program entered into the controller has steps where data is exchanged with the second industrial controller designated by a second software address in the control program.

6. A method of operating an industrial controller having a central processor executing a stored control program to exchange data with a plurality of input/output modules distributed over a network at physical network addresses to provide an electrical interface at control points to a controlled process, the method comprising the steps of:

(a) entering the control program into the controller, the program having steps where data is exchanged with a particular control point in the controlled process designated by a software address in the control program;

(b) entering an I/O map table into the controller linking the software address to a physical network address of a particular input/output module serving as the electrical interface with the control point; and

(c) operating the controller to exchange data with the control point through the particular I/O module at the physical network address linked to the software address by the I/O map table;

wherein the controller operates to exchange data with the control point at step (c) by;

(i) replacing a software address in the control program with an address in a data table stored in the controller; and

(ii) exchanging data between the particular I/O module and the address of the data table using the physical address contained in the I/O map table and linked to the replaced software address;

wherein the exchange of data between the particular I/O module and the data table is accomplished by;

I. collecting a list of data needed to be transmitted to a particular I/O module identified by a connection identification number recognized by the particular I/O module;

II. generating a connection record in the controller from the I/O map table linking the connection identification number to the address in location in the data table;

III. on a periodic basis, reading the data table at the address and transmitting a message containing the data in the data table at the address to the particular I/O module, the message incorporating the connection identification number;

wherein the connection identification number causes the network to route the message to the physical address of the particular I/O module.

7. The method of claim 6 wherein including the step of:

entering a forced value table having an entry for each address of the data table;

wherein the connection record includes an indication of whether forcing of the data of the particular I/O module is desired; and

wherein step III transmits the message containing the data in the data table at the address to the particular I/O module only if the connection record indicates that forcing is not desired and otherwise transmits a message containing the data in the data table at the address to the particular I/O module, the message masked by data in the forcing table at a corresponding location to the location in the data table.

8. A method of operating an industrial controller having a central processor executing a stored control program to exchange data with a plurality of input/output modules distributed over a network at physical network addresses to provide an electrical interface at control points to a controlled process, the method comprising the steps of:

(a) entering the control program into the controller, the program having steps where data is exchanged with a particular control point in the controlled process designated by a software address in the control program and not dependent on a physical address;

(b) entering an I/O map table into the controller linking the software address to a physical network address of a particular input/output module serving as the electrical interface with the control point;

(c) operating the controller to exchange data with the control point through the particular I/O module at the physical network address linked to the software address by the I/O map table; and

(d) displaying the network topology as recorded in the I/O mapping table;

wherein the network includes branches forming different routes along which data may pass and wherein physical addresses in the I/O map table describes a route through the network.