Methods for treatment of waste streams

• US 5,846,425 A
• Filed: 01/03/1996
• Issued: 12/08/1998
• Est. Priority Date: 07/22/1994
• Status: Expired due to Fees

• Current Assignee: George R. Whiteman
• Original Assignee: George R. Whiteman
• Inventors: Whiteman, George R.
• Primary Examiner(s): Hruskoci, Peter A.
• Assistant Examiner(s): GREEN, THEODORE
• Application Number:
  US08/583,208
• Time in Patent Office: 1,070 Days
• Field of Search: 210/603, 210/606, 210/609, 210/610, 210/612, 210/613, 210/623, 210/625, 210/631, 210/703, 210/768, 210/769, 210/790, 210/804, 210/173
• US Class Current: 210/606
• CPC Class Codes: C02F 11/121 by mechanical de-watering
• CPC Class Codes: C02F 11/18 by thermal conditioning by pyrolysis C02F11/10
• CPC Class Codes: C02F 3/1221 comprising treatment of the recirculated sludge
• CPC Class Codes: Y02W 10/10 Biological treatment of water, waste water, or sewage

Abstract

A method for treating wastewater is useful in treatment of biomass (sludge) resulting from wastewater treatment, particularly for biological sludges of aerobic, facultative and/or anaerobic origin. The invention relates fractionation of microorganisms and organic materials within the sludge by mechanical shearing, in combination with heat, chemical and/or biochemical treatment to improve waste treatment and to release nutrients for recirculation for use by microorganisms in the waste treatment system.

Claims

1. A method of treating a waste stream, comprising the steps of:

subjecting a waste stream to a secondary, biological treatment step in which organic components in the waste stream are transformed into biomass;

then fractionating the biomass by mechanical shearing by a force that produces a substantial proportion of particles of about 2 microns or less such that the microbial cells in the biomass are sheared allowing nutrients to be released from the cells; and

recirculating the nutrients released by the fractionating of the biomass to be used in the biological treatment step.

2. A method according to claim 1, additionally comprising a step of pretreating the biomass with at least one of chemicals, biochemicals and heat.

3. A method according to claim 2, wherein the waste stream is processed in a secondary, biological treatment step without nutrient supplementation.

4. A method according to claim 1, additionally comprising a step of concentrating output from the secondary, biological treatment step in a secondary clarifier, wherein the step of fractionating the biomass is between the step of secondary, biological treatment and the step of concentrating output of the secondary, biological treatment step in the secondary clarifier.

5. A method according to claim 4, additionally comprising a step of recirculating nutrients released by fractionation of the biomass to the biological treatment step.

6. A method according to claim 1, additionally comprising a step of concentrating output from the secondary, biological treatment step in a secondary clarifier, wherein the step of fractionating the biomass is after the step of concentrating output of the secondary, biological treatment step in the secondary clarifier.

7. A method according to claim 6, additionally comprising a step of recirculating nutrients released by fractionation of the biomass to the biological treatment step.

8. A method according to claim 1, additionally comprising a step of concentrating output from the secondary, biological treatment step in a secondary clarifier followed by thickening in a gravity or flotation step, wherein the step of fractionating the biomass is after the gravity or flotation step.

9. A method according to claim 1, additionally comprising steps of concentrating output from the secondary, biological treatment step in a secondary clarifier, fractionating output of the secondary clarifier, treating the fractionated output of the secondary clarifier in an anaerobic digester and recirculating nutrients released by the fractionating to the biological treatment step.

10. A method according to claim 9, additionally comprising a step of mechanically shearing contents of the anaerobic digester.

11. A method according to claim 1, additionally comprising a step of tertiary treatment and a step of mechanically shearing output of the tertiary treatment step.

12. A method according to claim 1, additionally comprising the step of pretreating the biomass with an industrial waste stream, or a slip stream thereof.

13. A method according to claim 12, wherein the industrial waste stream is a waste stream from a kraft mill.

14. The method of claim 1, wherein mechanical shearing is achieved by a ball mill device.

15. A method of treating a waste stream, comprising the steps of:

collecting sludge from the waste stream after a biological treatment step;

fractionating the sludge by mechanically shearing the sludge by a force that produces a substantial proportion of particles of about 2 microns or less to disrupt microorganisms within the sludge so that nutrients are released from within the microorganisms; and

recirculating the nutrients released by fractionating the sludge to the biological treatment step.

16. A method according to claim 15, additionally comprising a step of treating the sludge with at least one of chemicals, biochemicals and heat.

17. A method for treating sludge from a municipal waste system, comprising the steps of:

(a) receiving a blend of sludge produced by an anaerobic digester acting on primary and waste secondary sludges, said digester comprising microbial cells;

(b) mechanically shearing the sludge blend by a force that produces a substantial proportion of particles of about 2 microns or less, so that microbial cells within the sludge are disrupted to the extent that nutrients within the cells are released and recirculated for use in the sludge treating method; and

(c) returning the sheared sludge blend to the anaerobic digester.

18. A closed loop system of sludge recirculation, comprising the steps of

a. subjecting a waste stream to a secondary, biological treatment step in which organic components in the waste stream are transformed into biomass;

b. pretreating the biomass with at least one of the group consisting of chemicals, heat and biochemicals;

c. fractionating the biomass by mechanical shearing using a force that produces a substantial proportion of particles of about 2 microns or less such that the microbial cells in the biomass are sheared allowing nutrients to be released from the cells; and

d. recirculating the nutrients released by the fractionating of the biomass to be used in the biological treatment step a, thereby forming a closed loop.

19. A method according to claim 18, wherein the secondary, biological treatment step is an anaerobic or facultative treatment step.

20. A method according to claim 19, wherein the biomass is combined primary and secondary sludges.