Two-dimensional surface emitting laser array, two-dimensional surface emitting laser beam scanner, two-dimensional surface emitting laser beam recorder, and two-dimensional surface emitting laser beam recording method

• US 5,848,087 A
• Filed: 12/17/1996
• Issued: 12/08/1998
• Est. Priority Date: 01/23/1996
• Status: Expired due to Fees

• Current Assignee: Fuji Xerox Company Limited (Fujifilm Holdings Corporation)
• Original Assignee: Fuji Xerox Company Limited (Fujifilm Holdings Corporation)
• Inventors: Yamamoto, Masateru, Sakamoto, Akira, Iwasa, Izumi, Otake, Shigeyuki
• Primary Examiner(s): Bovernick, Rodney
• Assistant Examiner(s): KIM, ELLEN E
• Application Number:
  US08/766,361
• Time in Patent Office: 721 Days
• Field of Search: 372/50, 372/24, 372/108-101, 369/44, 369/37, 369/97, 346/107 R, 359/385
• US Class Current: 372/50.23
• CPC Class Codes: B41J 2/45 using light-emitting diode [LED] or laser arrays
• CPC Class Codes: G06K 15/1261 using an array of light sources
• CPC Class Codes: H01S 5/423 having a vertical cavity

Abstract

A plurality of lasers (having openings 170) are formed at predetermined positions at equal intervals on at least two main scanning lines on a semiconductor substrate 100. The lasers have each a predetermined beam diameter and take different positions in the main scanning direction, thereby providing a two-dimensional surface emitting laser array emitting laser beams through a lens system to form a pixel line with no gap on the main scanning line of an image formation face moving in the sub-scanning direction. The two-dimensional surface emission laser array is used to provide a laser beam scanner, a laser beam recorder, and a laser beam recording method.

Claims

1. A two-dimensional surface emitting laser array comprising:

a substrate;

a first laser array having a plurality of lasers placed in a first spacing along a first base line extending in a main scanning direction on said substrate; and

at least a second laser array having a plurality of lasers placed along at least a second base line having a second spacing with the first base line in the sub scanning direction and extending in parallel with the first base line on said substrate, wherein

the lasers of said first laser array and the lasers of at least said second laser array are placed at different positions in the main scanning direction along the first base line and at least the second base line so as to form an array of pixels equally spaced from each other and with no gap in the main scanning direction.

2. The two-dimensional surface emitting laser array of claim 1, wherein

said first laser array and at least said second laser array include:

registration lasers to adjust the relative position between an emission face of laser light emitted from the lasers of said first laser array and the lasers of at least said second laser array, and an exposure face of a photosensitive body exposed to the laser light.

3. The two-dimensional surface emitting laser array of claim 1, further comprising:

registration lasers to adjust a relative position between an emission face of laser light emitted from the lasers of said first laser array and the lasers of at least said second laser array, and an exposure face of a photosensitive body exposed to the laser light.

4. The two-dimensional surface emitting laser array of claim 1, wherein

when at least one laser becomes defective, said first laser array and at least said second laser array include:

a spare laser with which the defective laser is replaced.

5. The two-dimensional surface emitting laser array of claim 1, wherein

when at least one laser becomes defective, said first laser array and at least said second laser array further include:

a spare laser with which the defective laser is replaced.

6. The two-dimensional surface emitting laser array of claim 1, wherein

said first laser array and at least said second laser array comprise:

a plurality of lasers placed on a line orthogonal to the first base line.

7. A two-dimensional surface emitting laser array comprising:

a substrate;

a first laser array having a plurality of lasers placed in a first spacing along a first base line on said substrate; and

at least a second laser array having a plurality of lasers placed along a plurality of inclined lines crossing the first base line at a predetermined angle on the substrate, wherein

the lasers of said first laser array and the lasers of at least said second laser array are placed so as to form an array of pixels equally spaced from each other and with no gap in the direction of the first base line.

8. A two-dimensional surface emitting laser beam scanner comprising:

a substrate;

a two-dimensional surface emitting laser array having a plurality of lasers placed two-dimensionally on said substrate, the two-dimensional surface emitting laser array comprising

a first laser array having a plurality of lasers placed in a first spacing along a first base line extending in the main scanning direction on said substrate, and

at least a second laser array having a plurality of lasers placed along at least a second base line having a second spacing with the first base line in the sub scanning direction and extending in parallel with the first base line on said substrate, and wherein

the lasers of said first laser array and the lasers of at least said second laser array are placed at different positions in the main scanning direction along the first base line and at least the second base line so as to form an array of pixels equally spaced from each other and with no gap in the main scanning direction;

a lens system being placed on the emission side of said two-dimensional surface emitting laser array and having a diameter for receiving all laser light emitted from the lasers; and

means for driving the lasers of said two-dimensional surface emitting laser array in response to a specified scanning pattern.

9. The two-dimensional surface emitting laser beam scanner of claim 8, wherein

said lens system comprises:

a first lens subsystem for enlarging laser light emitted from the lasers of said two-dimensional surface emitting laser array at a first magnification in the main scanning direction, and

a second lens subsystem for enlarging laser light emitted from the lasers at a second magnification smaller than the first magnification in the sub scanning direction.

10. The two-dimensional surface emitting laser beam scanner of claim 8, wherein

said lens system comprises:

a first lens subsystem for enlarging laser light emitted from the lasers of said two-dimensional surface emitting laser array at a first magnification in the main scanning direction, and

a second lens subsystem for reducing laser light emitted from the lasers at a second magnification in the sub scanning direction.

11. A two-dimensional surface emitting laser beam recorder comprising:

a substrate;

a two-dimensional surface emitting laser array having a plurality of lasers placed two-dimensionally on said substrate, the two-dimensional surface emitting laser array comprising

a first laser array having a plurality of lasers placed in a first spacing along a first base line extending in the main scanning direction on said substrate, and

at least a second laser array having a plurality of lasers placed along at least a second base line having a second spacing with the first base line in the sub scanning direction and extending in parallel with the first base line on said substrate, and wherein

the lasers of said first laser array and the lasers of at least said second laser array are placed at different positions in the main scanning direction along the first base line and at least the second base line so as to form an array of pixels equally spaced from each other and with no gap in the main scanning direction;

a lens system being placed on the emission side of said two-dimensional surface emitting laser array and having a diameter for receiving all laser light emitted from the lasers;

means for driving the lasers of said two-dimensional surface emitting laser array in response to a specified scanning pattern;

a photosensitive body rotating at a predetermined speed in the sub scanning direction and being exposed to the laser light passed through said lens system for forming an electrostatic latent image; and

means for developing the electrostatic latent image formed on said photosensitive body.

12. The two-dimensional surface emitting laser beam recorder of claim 11, wherein

said lens system comprises:

a first lens subsystem for enlarging laser light emitted from the lasers of said two-dimensional surface emitting laser array at a first magnification in the main scanning direction, and

a second lens subsystem for enlarging laser light emitted from the lasers at a second magnification smaller than the first magnification in the sub scanning direction.

13. The two-dimensional surface emitting laser beam recorder of claim 11, wherein

said lens system comprises:

a first lens subsystem for enlarging laser light emitted from the lasers of said two-dimensional surface emitting laser array at a first magnification in the main scanning direction, and

a second lens subsystem for reducing laser light emitted from the lasers at a second magnification in the sub scanning direction.

14. A two-dimensional surface emitting laser beam recording method comprising the steps of:

preparing a two-dimensional surface emitting laser array having a plurality of lasers placed two-dimensional on a substrate, the two-dimensional surface emitting laser array comprising

a first laser array having a plurality of lasers placed in a first spacing along a first base line extending in the main scanning direction on said substrate, and

at least a second laser array having a plurality of lasers place along at least a second base line having a second spacing with the first base line in the sub scanning direction and extending in parallel with the first base line on said substrate, and wherein

the lasers of said first laser array and the lasers of at least said second laser array are placed at different positions in the main scanning direction along the first base line and at least the second base line so as to form an array of pixels equally spaced from each other and with no gap in the main scanning direction;

driving the lasers of said two-dimensional surface emitting laser array in response to a specified scanning pattern for emitting laser light from the laser;

exposing a photosensitive body to the laser light through a lens system having a diameter for receiving all laser light emitted from the lasers for forming an electrostatic latent image on the photosensitive body in response to an exposure pattern; and

developing the electrostatic latent image for preparing a visible image.

15. The two-dimensional surface emitting laser beam recording method of claim 14, wherein

said electrostatic latent image is formed by enlarging the laser light at a first magnification in the main scanning direction by said lens system and enlarging the laser light at a second magnification smaller than the first magnification in the sub scanning direction by said lens system.

16. The two-dimensional surface emission laser beam recording method of claim 14, wherein

said electrostatic latent image is formed by enlarging the laser light at a first magnification in the main scanning direction by said lens system and reducing the laser light at a second magnification in the sub scanning direction by said lens system.