Fire safety collar for gas water heaters

• US 5,848,586 A
• Filed: 01/06/1997
• Issued: 12/15/1998
• Est. Priority Date: 01/06/1997
• Status: Expired due to Fees

• Current Assignee: Richard C. Garms
• Original Assignee: Richard C. Garms
• Inventors: Garms, Richard C.
• Primary Examiner(s): Jones, Larry
• Application Number:
  US08/778,973
• Time in Patent Office: 708 Days
• Field of Search: 126/361, 126/344, 126/350 R, 126/389, 126/85 B, 122/13.1, 122/14, 122/11, 122/17, 122/18, 122/19, 122/16
• US Class Current: 122/13.01
• CPC Class Codes: F24H 9/06 Arrangement of mountings or supports for heaters, e.g. boilers, other than space heating radiators space heating radiators F24D19/02
• CPC Class Codes: F24H 9/2035 using fluid fuel

Abstract

An air inlet system for gas water heaters that prevents or delays the ignition of fumes from flammable liquids accidentally spilled on the floor. The air inlet is above the quickly combustible fumes from spilled liquids, allowing time for personal escape or other response. Two concentric air baffles are placed around the tank of the water heater, and are sealed against the floor. They are spaced from each other and from the tank, forming two concentric air chambers around the tank which are open at the top. The inner air baffle is taller than the outer baffle, and has holes or gaps around its lower end for air passage. When the burner is operating, combustion inlet air enters the top of the outer air chamber, travels downward, passes through the holes in the inner baffle, and under the tank to the burner. When the burner is off, the inner air chamber is warmed by the tank, causing convection between the outer and inner chambers that constantly refreshes the air in the chambers, preventing inefficient burning, CO production, or flame-out of the pilot or burner from oxygen depletion.

Claims

1. A kit for reducing the fire hazard of conventional floor-mounted gas water heaters, comprising:

a first rectangular thin sheet of flexible material, having a top edge, a bottom edge, and two side edges, with air passage ways along the bottom edge;

a second rectangular thin sheet of flexible material, having a top edge, a bottom edge, and two side edges, the side edges of the second sheet being shorter than the side edges of the first sheet, and the top and bottom edges of the second sheet being longer than the top and bottom edges of the first sheet;

means for sealing the side edges of the first sheet together to form a first shell;

means for sealing the side edges of the second sheet together to form a second shell; and

means for sealing the bottom edge of the second shell to the floor.

2. The kit of claim 1, wherein the means for sealing the bottom edge of the second shell to the floor comprises a segmented circular base having a top side with means for receiving the bottom edge of the second shell, and a bottom side, with means for sealing the bottom side of the base to the floor.

3. The kit of claim 2 wherein, the segmented circular base includes a first circular groove in its top side for receiving the bottom edge of the first sheet, and a second circular groove in its top side, of larger diameter than the first groove, for receiving the bottom edge of the second sheet.

4. A method for preventing the burner or pilot of a conventional floor-mounted gas water heater from igniting a flammable liquid spilled on the floor, comprising the steps of;

a) wrapping a first thin sheet of flexible material with air passage ways along its lower edge around the heater and sealing the first sheet ends together to form a shell around the heater, and spaced from it;

b) wrapping a second thin sheet of flexible material, which is shorter in height than the first sheet, around the first sheet, and sealing the second sheet ends together to form a shell around the first sheet, and spaced from it; and

c) sealing the lower edge of the second sheet to the floor;

whereby air can enter the space between the two sheets, from the top edge of the second sheet, and can flow downward between the sheets, then through the air passage ways in the first sheet to the burner underneath the heater, but a liquid spilled on the floor cannot flow under the second sheet to reach the burner of the heater.

5. The method of claim 4, further comprising the initial steps of placing a segmented circular base on the floor around the heater, and sealing the segments to the floor in a closed circle;

wherein step a) further comprises placing the lower edge of the first sheet in a circular groove in the base; and

step b) further comprises placing the lower edge of the second sheet in a second circular groove in the base and sealing it therein.

6. A method for blocking flammable liquids spilled on a floor from approaching a burner on the bottom of a conventional hot water heater having a vertical side, comprising the steps of:

a) providing a first duct from the burner to an opening in the first duct beside the water heater above the floor, the first duct in contact with the vertical side of the water heater;

b) providing a second duct in contact with the first duct, but not in contact with the water heater, from a communication point between the first and second ducts at the bottom of the vertical side of the water heater to an opening in the second duct below the level of the opening of the first duct;

whereby inlet air is convectively drawn to the burner by entering the opening in the second duct, reaching the burner through the first duct via the communication point, and when the burner is off, air can circulate convectively downward in the second duct and upward in the first duct via the communication point, driven by heat from the vertical side of the water heater to maintain fresh air in the ducts.