Oxidation of aromatic hydrocarbons

• US 5,849,201 A
• Filed: 06/02/1997
• Issued: 12/15/1998
• Est. Priority Date: 06/02/1997
• Status: Expired due to Fees

• Current Assignee: Scientific Research Corporation
• Original Assignee: MVA, Inc.
• Inventors: Bradley, John P.
• Primary Examiner(s): Hruskoci, Peter A.
• Application Number:
  US08/867,345
• Time in Patent Office: 561 Days
• Field of Search: 210/748, 210/759, 210/760, 210/763, 210/752, 210/909, 405/128, 588/205, 588/218
• US Class Current: 210/752
• CPC Class Codes: A62D 2101/20 Organic substances
• CPC Class Codes: A62D 3/38 by oxidation; by combustion
• CPC Class Codes: B09C 1/08 chemically
• CPC Class Codes: C02F 1/722 Oxidation by peroxides
• CPC Class Codes: C02F 1/725 by catalytic oxidation
• CPC Class Codes: C02F 1/78 with ozone C02F1/4672 takes precedence
• CPC Class Codes: C02F 2101/30 Organic compounds
• CPC Class Codes: C02F 2101/32 Hydrocarbons, e.g. oil
• CPC Class Codes: Y10S 210/909 Aromatic compound, e.g. pcb, phenol

Abstract

A method for efficient, economical and rapid remediation of aromatic hydrocarbons, and especially polycyclic aromatic hydrocarbons (PAHs), in contaminated materials, such as soils, sludges, tars, sands and liquids using catalysts in conjunction with ozone, oxidants and surfactants. The method uses multistage catalytic oxidation to convert aromatic hydrocarbons into innocuous, biodegradable, or easily decomposed compounds such as carbon dioxide and carbonyl compounds, including but not limited to aldehydes, ketones, quinones and carboxylic acids. The method may be employed to treat dry and wet contaminated samples of large tonnage and offers an excellent alternative to incineration.

Claims

1. A method for remediating material contaminated with aromatic hydrocarbons, comprising:

combining material contaminated with aromatic hydrocarbons, catalyst, and a first oxidant other than ozone, to form a mixture, wherein said mixture includes as said catalyst at least about 2 parts by weight of metallic iron and at least about 2 parts by weight of nano-titania, and at least about 10 parts by weight of said first oxidant, per 1000 parts by weight of contaminated material;

mixing the mixture; and

adding ozone gas to the mixture to oxidize and degrade said aromatic hydrocarbons.

2. The method of claim 1, wherein the mixture containing the ozone gas is mixed so as to create submicron sized ozone bubbles.

3. The method of claim 1, further comprising the addition of catalyst during addition of the ozone gas to the mixture.

4. The method of claim 1, further comprising adjusting the mixture during mixing through addition of base to achieve an alkaline pH.

5. The method of claim 1, wherein the contaminated material is processed in a continuous manner.

6. The method of claim 1, wherein the first oxidant is selected from the group of hydrogen peroxide, perchlorate, permanganate, and persulfate.

7. The method of claim 1, wherein the first oxidant is hydrogen peroxide.

8. The method of claim 7, wherein the hydrogen peroxide is provided as a 50% solution in an amount of approximately 10 to 50 parts by weight per 1000 parts by weight of contaminated material.

9. The method of claim 7, wherein the hydrogen peroxide is provided as a 50% solution in an amount of approximately 25 parts by weight per 1000 parts by weight of contaminated material.

10. The method of claim 1, further comprising addition of surfactant to the mixture.

11. The method of claim 10, wherein the surfactant is selected from the group of bi-terpene, soaps, solvents, supercritical fluids, detergents, degreasers and releasing agents.

12. The method of claim 10, wherein the surfactant is bi-terpene and is provided in an amount of approximately 10 to 100 parts by weight per 1000 parts by weight of contaminated material.

13. The method of claim 12, wherein the bi-terpene surfactant is provided in an amount of approximately 25 parts by weight per 1000 parts by weight of contaminated material.

14. The method of claim 1, wherein the is metallic iron is provided in an amount of approximately 2 to 100 parts by weight per 1000 parts by weight of contaminated material.

15. The method of claim 1, wherein the metallic iron is provided in an amount of approximately 5 to 50 parts by weight per 1000 parts by weight of contaminated material.

16. The method of claim 1, wherein the nano-titania is provided in an amount of approximately 2 to 100 parts by weight per 1000 parts by weight of contaminated material.

17. The method of claim 1, wherein the nano-titania is provided in an amount of approximately 2 to 50 parts by weight per 1000 parts by weight of contaminated material.

18. The method of claim 1, further comprising addition of water to the mixture.

19. The method of claim 18, wherein the water is provided in an amount of approximately 0 to 500 parts by weight per 1000 parts by weight of contaminated material.

20. The method of claim 18, wherein the water is provided in an amount of approximately 250 parts by weight per 1000 parts by weight of contaminated material.

21. The method of claim 1, wherein the contaminated material is particulate and the particle size is not greater than approximately one-half of an inch, further comprising addition of water and a surfactant.

22. The method of claim 1, wherein the contaminated material is particulate and the particle size is not greater than approximately one-eighth of an inch, further comprising addition of water and a surfactant.

23. The method of claim 1, wherein the ozone gas is provided in an amount of approximately 0.001 to 3.0 parts by weight per 1 part by weight of aromatic hydrocarbons in the contaminated material.

24. The method of claim 1, wherein the ozone gas is provided in an amount of approximately 0.05 to 2.0 parts by weight per 1 part by weight of aromatic hydrocarbons in the contaminated material.

25. The method of claim 1, wherein the ozone gas is provided in an amount of approximately 0.1 to 1.5 parts by weight per 1 part by weight of aromatic hydrocarbons in the contaminated material.

26. The method of claim 1, wherein the contaminated material is selected from liquids, aqueous solutions, aqueous suspensions, organic solutions, organic suspensions, chemicals, solvents, paints, water, salt water, ice, snow, soil, sludge, silt, permafrost, sand, tar, tar sand, asphalt, clay, concrete, wood, ceramics, plastic, clothing, fabric, mesoporous media, vermiculite, and mixtures thereof.

27. The method of claim 1, wherein the catalyst is in the form of divided powders, steel wool, ceramic wools, wires, fine filaments, threads, high porosity agglomerates or combinations thereof.

28. The method of claim 1, wherein the contaminated material is particulate and the particle size is less than approximately 200 microns.

29. A method for remediating material contaminated with aromatic hydrocarbons, comprising:

combining contaminated material of less than one-half inch in particle size with water in an amount of approximately 0 to 500 parts by weight per 1000 parts by weight of contaminated material,

catalysts, wherein one catalyst is metallic iron which is provided in an amount of approximately 2 to 100 parts by weight per 1000 parts by weight of contaminated material, and a second catalyst, wherein the second catalyst is nano-titania which is provided in an amount of approximately 2 to 100 parts by weight per 1000 parts by weight of contaminated material,

surfactant, wherein the surfactant is bi-terpene which is provided in an amount of approximately 10 to 100 parts by weight per 1000 parts by weight of contaminated material, and

a first oxidant other than ozone wherein the first oxidant is hydrogen peroxide which is provided as a 50% solution in an amount of approximately 10 to 50 parts by weight per 1000 parts by weight of contaminated material, to form a mixture;

mixing the mixture; and

adding ozone gas to the mixture in an amount of approximately 0.001 to 3.0 parts by weight per 1 part by weight of aromatic hydrocarbons in the material.

30. A method for remediating material contaminated with aromatic hydrocarbons, comprising:

combining material contaminated with aromatic hydrocarbons, catalyst, and a first oxidant other than ozone, to form a mixture, wherein said mixture includes at least about 10 parts by weight of said first oxidant per 1000 parts by weight of contaminated material;

mixing the mixture; and

adding ozone gas to the mixture to oxidize and degrade said aromatic hydrocarbons, wherein the catalyst comprises metallic iron and nano-titania and is located on impellor blades, baffles, metal baffles, ceramic baffles, vanes, paddles, meshes, grids, gratings, beds, deflectors, reaction vessel walls or combinations thereof.