Eutectic mixtures of ammonium nitrate, guanidine nitrate and potassium perchlorate

• US 5,850,053 A
• Filed: 06/07/1996
• Issued: 12/15/1998
• Est. Priority Date: 03/31/1995
• Status: Expired due to Term

• Current Assignee: Arc Automotive Incorporated (The Jordan Co. LP)
• Original Assignee: Atlantic Research Corporation (L3Harris Technologies, Inc.)
• Inventors: Wheatley, Brian K., Scheffee, Robert S.
• Primary Examiner(s): Miller, Edward A.
• Application Number:
  US08/663,012
• Time in Patent Office: 921 Days
• Field of Search: 149/47, 149/19.91, 149/36, 60/205, 60/219, 280/741
• US Class Current: 149/19.91
• CPC Class Codes: C06B 21/005 By a process involving melting at least part of the ingredients
• CPC Class Codes: C06B 31/32 with a nitrated organic compound
• CPC Class Codes: C06D 5/06 by reaction of two or more solids

Abstract

A eutectic solution of ammonium nitrate and either aminoguanidine nitrate (AGN) or guanidine nitrate (AN) in the form of a pressed pellet is used to generate a low particulate non-toxic, odorless and colorless gas that is useful wherever an immediate source of such gas is required, such as the inflation of an occupant restraint air bag. The use of the material in the form of a eutectic totally eliminates pellet cracking. Moreover, the addition of a minor amount of potassium perchlorate to the eutectic solution improves stability at 107° for 400 hours, lowers the pressure exponent and increases the burn rate at 2000 psi.

Claims

1. A composition for generating a low particulate substantially non-toxic, odorless and colorless gas comprising:

a eutectic solution-forming mixture of ammonium nitrate, either aminoguanidine nitrate or guanidine nitrate and a stabilizing amount of potassium perchlorate and PVA.

2. The composition of claim 1 wherein the potassium perchlorate is present in an amount up to about 13% by weight.

3. The composition of claim 2 wherein the potassium perchlorate is present in the range of about 8 to about 13% by weight.

4. The composition of claim 3 in the form of a pressed pellet which is resistant to cracking when subjected to temperature cycling.

5. The composition of claim 1 consisting essentially of about 35% by weight GN, about 47.4% by weight AN, about 12.6% by weight KClO₄ and about 5% by weight PVA.

6. The composition of claim 1 consisting essentially of about 31% by weight GN, about 55% by weight AN about 9% by weight KClO₄ and about 5% by weight PVA.

12. The composition of claim 1 wherein the mixture includes about 1% by weight to about 5% by weight PVA.

7. A method of generating a stable low particulate non-toxic, odorless and colorless gas comprising the steps:

a) providing an enclosed pressure chamber having exit ports,

b) disposing within said chamber, a gas-generative solid propellant eutectic solution comprising ammonium nitrate, either aminoguanidine nitrate or guanidine nitrate, and potassium perchlorate, and

c) providing means for igniting said eutectic solution upon detection by a sensor of the pressure chamber being subjected to a sudden deceleration, whereby gas is substantially instantly generated and conducted through the exit ports of said pressure chamber.

8. The method of claim 7, carried out in an automotive vehicle equipped with at least one air bag, wherein the generated gas, conducted through the exit ports, thereafter enters said air bag, which it instantly inflates.

9. The method of claim 8, wherein the eutectic solution includes an amount of potassium perchlorate up to about 13% by weight.

10. The method of claim 9 wherein the eutectic solution is present in the form of a pressed pellet which is resistant to cracking when subjected to temperature cycling.

11. The method of claim 8 wherein the means for igniting the eutectic propellant solution comprises an effective amount of a eutectic solution of essentially the same components as the propellant solution.

13. The method of claim 7 wherein the eutectic solution includes about 1% by weight to about 5% by weight PVA.

14. In a method of essentially instantly generating a gas wherein a propellant composition is disposed within a chamber in a gas generator and means are provided for igniting said composition in response to the detection of a sudden deceleration, the improvement wherein the propellant composition comprises a eutectic solution containing ammonium nitrate, at least one of aminoguanidine nitrate and guanidine nitrate, and a minor effective stabilizing amount of each of polyvinyl alcohol and either potassium nitrate or potassium perchlorate.

15. The method of claim 14, carried out in an automotive vehicle equipped with at least one air bag, wherein the generated gas, conducted through the exit ports, thereafter enters said air bag, which it essentially instantly inflates.

16. The method of claim 15, wherein the eutectic solution includes an amount of potassium perchlorate up to about 13% by weight .

17. The method of claim 15 wherein the eutectic solution is present in the form of a pressed pellet which is resistant to cracking when subjected to temperature cycling.

18. The method of claim 15 wherein the means for igniting the eutectic propellant solution comprises an effective amount of a eutectic solution of essentially the same components as the propellant composition.

19. The method of claim 14 wherein the eutectic solution contains about 5i by weight PVA.