Controlled release drug formulation of open end cylindrical rod form

• US 5,851,547 A
• Filed: 12/10/1996
• Issued: 12/22/1998
• Est. Priority Date: 12/27/1993
• Status: Expired due to Term

• Current Assignee: Dainippon Sumitomo Pharma Company Limited (Sumitomo Chemical Company Limited)
• Original Assignee: Sumitomo Pharmaceuticals Company Limited (Sumitomo Chemical Company Limited), Dow Corning Asia Ltd (Toray Industries Incorporated)
• Inventors: Sano, Akihiko, Sugawara, Shuichi, Kajihara, Masako, Hirasawa, Takeshi, Fujioka, Keiji, Urabe, Yosuke
• Primary Examiner(s): Kulkosky, Peter F.
• Application Number:
  US08/762,847
• Time in Patent Office: 742 Days
• Field of Search: 424/426
• US Class Current: 424/426
• CPC Class Codes: A61K 9/0092 Hollow drug-filled fibres, tubes of the core-shell type, coated fibres, coated rods, microtubules or nanotubes

Abstract

A drug formulation for producing sustained therapeutic efficacy, which releases at least one water-soluble drug over a prolonged period of time at a substantially constant rate wherein said drug formulation comprises

(a) a nondisintegrating inner layer comprised of a biocompatible material that contains at least one uniformly dispersed water-soluble drug; and

(b) an outer layer comprised of a biocompatible material that surrounds the circumference of the said inner layer, is impermeable to water, and is capable of controlling the swelling of the inner layer; wherein the ratio of the axial length of the drug formulation to the cross-sectional diameter of the inner layer is one or more and wherein one or both ends of the inner layer are open so as to come into direct contact with the external environment.

Claims

1. A controlled release drug formulation in the form of a cylindrical rod having an axial length comprising:

(a) a nondisintegrating inner layer having a cross-sectional diameter and a circumference wherein said inner layer is comprised of a biocompatible hydrophobic material selected from the group consisting of polyesters, polyamino acids, silicones, ethylene-vinyl acetate copolymers and polyvinyl alcohols that contains at least one uniformly dispersed water-soluble drug as the only active agent(s), and

(b) an outer layer comprised of a biocompatible hydrophobic polymer wherein said outer layer surrounds the circumference of the inner layer and the outer layer is impermeable to water and is capable of controlling the swelling of the inner layer;

wherein the ratio of the axial length of the drug formulation to the cross-sectional diameter of the inner layer is one or more and at least one end of the inner layer is open so as to come into contact with any external environment, and wherein the drug is released at a controlled rate over a prolonged period of time exclusively through said open end.

2. A drug formulation as claimed in claim 1 which is of a type for intracorporeal implantation.

3. A drug formulation as claimed in claim 1 wherein the inner layer is comprised of a biocompatible material selected from the group consisting of polyesters, polyamino acids, silicones, ethylene-vinyl acetate copolymers, and polyvinyl alcohols.

4. A drug formulation as claimed in claim 3 wherein the inner layer is comprised of a silicone.

5. A drug formulation as claimed in claim 1 wherein the outer layer is comprised of a biocompatible material selected from the group consisting of polyesters, hydrophobic polyamino acids, polyanhydrides, silicones, polytetrafluoroethylenes, polyethylenes, polypropylenes, polyurethanes, polyacrylates, polymethacrylates, and ethylene-vinyl acetate copolymers.

6. A drug formulation as claimed in claim 1 wherein the inner layer is comprised of a biocompatible material selected from the group consisting of polyesters, polyamino acids, silicones, ethylene-vinyl acetate copolymers, and polyvinyl alcohols, and the outer layer is comprised of a biocompatible material selected from the group consisting of polyesters, hydrophobic polyamino acids, polyanhydrides, silicones, polytetrafluoroethylenes, polyethylenes, polypropylenes, polyurethanes, polyacrylates, polymethacrylates, and ethylene-vinyl acetate copolymers.

7. A drug formulation as claimed in claim 5, wherein the outer layer is comprised of a silicone.

8. A drug formulation as claimed in claim 1 wherein both the inner and outer layers are comprised of silicone.

9. A drug formulation as claimed in claim 1 wherein the ratio of the axial length of the drug formulation to the cross-sectional diameter of the inner layer is two or more.

10. A drug formulation as claimed in claim 1 wherein the ratio of the axial length of the drug formulation to the cross-sectional diameter of the inner layer is five or more.

11. A drug formulation as claimed in claim 1 wherein the drug is selected from the group consisting of peptides, proteins, glyco-proteins, polysaccharides and nucleic acids.

12. A drug formulation as claimed in claim 1 wherein the drug is selected from the group consisting of cytokines, hematopoietic factors, hormones, growth factors, cell adhesion factors, immunosuppressants, enzymes, blood coagulating factors, proteins involved in bone metabolism, antibodies, anticancer agents, antibiotics, anti-inflammatory drugs, and alkylating agents.

13. A drug formulation as claimed in claim 11, wherein the drug is selected from the group consisting of cytokines, hematopoietic factors, hormones, growth factors, adhesion factors, immunosuppresants, enzymes, blood coagulating factors, proteins involved in bone metabolism, and antibodies.

14. A drug formulation as claimed in claim 1 wherein a swelling agent is additionally present in the inner layer.

15. A drug formulation as claimed in claim 14 wherein the swelling agent is selected from the group consisting of albumin, gelatin, salts, and amino acids.

16. A drug formulation as claimed in claim 15 wherein the drug is selected from the group consisting of cytokines, hematopoietic factors, hormones, growth factors, cell adhesion factors, immunosuppressants, enzymes, blood coagulating factors, proteins involved in bone metabolism, and antibodies.

17. A drug formulation as claimed in claim 1 wherein the drug formulation has a cross-sectional diameter of less than or equal to 5 mm and an axial length of less than or equal to 50 mm.

18. A drug formulation as claimed in claim 1 wherein the drug formulation has a cross-sectional diameter of 0.5 mm to 3 mm and an axial length of 5 to 35 mm.

19. A drug formulation as claimed in claim 1 wherein the outer layer has a thickness of 0.05 mm to 3 mm.

20. A drug formulation as claimed in claim 17 wherein the outer layer has a thickness of 0.10 mm to 1 mm.

21. A drug formulation as claimed in claim 17 wherein the outer layer has a thickness of 0.15 mm to 0.2 mm.

22. A drug formulation as claimed in claim 1 wherein both ends of the inner layer are open so as to come into contact with the external environment.

23. A method for controlling the rate of release of a drug from a drug formulation in the form of a cylindrical rod by controlling water infiltration into the drug formulation wherein said drug formulation has an axial length and comprises

(a) a nondisintegrating inner layer having a cross-sectional diameter and a circumference wherein said inner layer is comprised of a biocompatible hydrophobic material selected from the group consisting of polyesters, polyamino acids, silicones, ethylene-vinyl-acetate copolymers and polyvinyl alcohols that contains at least one uniformly dispersed water-soluble drug as the only active agent(s), and

(b) an outer layer comprised of a biocompatible hydrophobic polymer wherein said outer layer surrounds the circumference of the inner layer and the outer layer is impermeable to water and is capable of controlling the swelling of the inner layer;

wherein the ratio of the axial length of the drug formulation to the cross-sectional diameter of the inner layer is one or more and at least one end of the inner layer is open so as to come into contact with any external environment, and wherein the drug is released at a controlled rate over a prolonged period of time exclusively through said open end.